Joe,
You may not remember me, but about 18 months ago, I had worked with you on a VATS problem. It was resolved, and I drove happily until recently-- into a new no-crank situation. I have isolated the problem to the starter solenoid circuit, either the starter relay or the fuse 2E on the MiniFuse panel.
My reason for RE-contacting you is we had discussed MiniFuse 2E before-- it did not feel secure as I pushed on it from the top. You commented that insecure feeling means the fuse may not be inserted properly or something else is wrong with the fuse or its socket, and probably should be checked again.
So, now the question-- after running normally for 18 months, the car no longer will crank. On inspection, I discovered MiniFuse 2E appears to be missing, altogether. When I checked more closely, I found the entire MiniFuse 2E red cap (labeled "10A") from the MiniFuse 2E has dropped off, along with much of the original two fuse blades. I vaguely recall finding a minifuse red cap on the floorboard, but thought it was only debris from previous work-- little realizing that was the missing red cap. In spite of the missing red cap, the fuse apparently continued normal crank operation until now.
On re-examining MinuFuse socket 2E, I found both blade sockets are occupied by stumps of the original two blades. Since fuse 2E is on the starter solenoid trigger circuit, that could explain my no-crank problem.
The problem is how to remove the two metal stumps. To gain more access to the lower dash shroud containing the MiniFuse panel, I must disconnect the yellow airbag cable. Previously, you had said this can be done, provided I make sure the battery is not connected before the airbag cable is reconnected (otherwise, risking airbag deployment). There is also another set of wires that must be disconnected, but that seems relatively simple.
With the airbag cable disconnected and lower dash shroud more accessible, I surely would be able to see the minifuse panel more clearly, and explore methods of removing the two metallic stumps. My problem at that point is how to pull the stumps out of the socket, or failing that, to push them out with a slender pick from the socket backside. On preliminary attempts, while the lower dash shroud is still fully connected, I tried to pull the stumps with slender needle-nose pliers, but cannot grip the longest stump, so have not even tried the other stump.
On trying to back-probe socket 2E, I could not insert even the slimmest of my small pick tools past the occupying wire and its connector. * BTW-- Do you know whether a "puller" is available for removing MiniFuse socket wires from the socket back side?
If that does not work, I guess I could snip the two wires going into socket 2E, and solder them to a regular 10A MiniFuse. From prior notes, one of the socket 2E wires is a thick, white wire, and the other is a slim, dark-brown wire. Both wires clearly enter the back of socket 2E.
What do you think about the proposed plan?
Wednesday, July 19th, 2023 AT 4:11 PM