Hello and forgive me if there is already a thread to my topic, I have looked and cannot find one exactly like mine. I bought the truck from a neighbor and it had many issues. Battery draining and overheating stalling etc. I have worked on each problem as they crop up and have had pretty good success with my repairs, and then some not so 'repaired'. After many months of repairs I got the truck road ready and it ran good, but not great. I rebuilt the TBI, replaced the TPS (which still has problems as I am about to replace it with the third one, error code 21 again but this will be mentioned again later). After clearing all my codes and running around for several weeks, the truck started to develop a thunk when I would go into gear, regardless if it was P-R / N-R or N-D. Service light came on and got code the transmission pressure switch was faulted. I ordered the switch and a new wire harness to eliminate any other switches and the trouble of going up underneath again. The 'new' wire harness I ordered was slightly different than the one in the transmission. The support holes on the new one were in different locations than the 'current' one and just removed both harnesses' contents and swapped them out, as to keep the old harness but with the new harness wiring. Replaced all the electronic parts, shift solenoids TCC the pressure switch etc. Another problem arose, the new wiring had an 'additional' solenoid and directions to the upgraded design and location. Installed everything and put it back together filled it and ran the cycles of checks before road testing. Everything was right on and running great with no codes and shifted smooth! I ran it for about three days when I got the problem. I was making a right hand merge turn and throttled up and the gears just let go. There was no sound as like a pop or bang or whine. No noticeable sound it was accelerating and I was at about 40 or 45 MPH when it felt like it went into stall like symptoms but it was still running. I gave it gas but the tachometer would rev and no power and my speed naturally, decreased and I pulled over. The truck was still running and there was no Service Engine message (yet). We checked the linkage, fine and moving the shift select; fluid- right on; leaking - none. Got it towed back and figured the transmission pump failed but wanted to make sure it was not the work I did with all the switching of electronics (minus the pressure switch). So I took out only the wiring and replaced it with the old wiring and I removed the 'extra' solenoid from the valve body. So I am back to original TCC and the wiring. The 1-2 2-3 solenoids, second to third shift, and the pressure control solenoid are still in the body. I put it back together and filled it and still, no gear in any position and no Service Engine message (yet). So I checked to see if I had pressure (just for presents not to what amount). I removed the pressure check bolt and started the truck. It blew out the tube I inserted into the port and was a huge mess. I have pressure, as to what amount not an issue so far (I think). I also removed the wire harness and started the truck, to generate an error code. Now the truck ran for about thirty to forty five seconds and a whine started to get louder and louder towards the bell housing. I shut it down and checked the fluid and it was proper. Service Engine warning came on, finally. Codes read 21- TPS and all the codes related to the disconnection of the transmission wire harness. Disconnected the battery and reconnected the transmission wire connector and cleared the codes. Restarted the engine, still no gears and the Service Engine light on again. Read code 21 only. Tried to clear again and it repeated again. I feel as I am real close to the cause but I lack the knowledge. Would someone please try to help me. Thanks! Joe
Thursday, May 6th, 2021 AT 10:14 AM
(Merged)