Alternator wiring diagram?

Tiny
CAT206
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Ok alt was bad, as I said it had melted the metal around the connector. So alt is out and we are going to replace the entire wire, however I am in need of a diagram as to where this wire goes. It feeds into a larger bundle of wires and we lose the wire in the mess, so if we can get a diagram as to where it goes we can just bypass the wiring bundle and wire it directly to where it goes. And Docfixit - Thank you for all of your help, you have been absolutely wonderful!
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DODGEPODGE
  • MEMBER
  • 111 POSTS
  • 1994 DODGE CARAVAN
  • 3.3L
  • 2WD
  • AUTOMATIC
  • 170,000 MILES
It seem there is something wrong with a black inline box by the alternator. I need a wiring diagram where those wires run back to. For awhile when the voltage dropped I tapped on that black box and it would start charging again. But now that does not work. So either something happened in there or there is an open wire. Thanks
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
CAT206
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Was finally able to uncover enough of the wire past the burnt part to see that it was a black and grey wire, traced it around and found out it links to a green wire at the main fuse box, where the pos battery cable connects. Still planning on replacing the entire wire now just searching for a place to buy one. Again thank you for all of your help.
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
ASEMASTER6371
  • MECHANIC
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Good afternoon,

I attached a wiring diagram for you to view of the charging system.

Can you post a picture of what you are hitting?

Roy
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DOCFIXIT
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Part of wire needs to be 25AMP fuselink wire
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DODGEPODGE
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Roy not sure of what you mean by hitting?
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
CAT206
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We pulled a used wire (full wire with both ends) off an identical vehicle in a local junkyard, we ran it in with other wires and connected it correctly, the van is up and running. Thank you for all of your help.
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
ASEMASTER6371
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I am sorry. You said tapping.

Roy
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DOCFIXIT
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Good job
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DODGEPODGE
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On the little black box in the large 12 volt line right by the alternator. Do you know what i'm referring to Roy?
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+1
Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
WRENCHTECH
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[quote]Part of wire needs to be 25AMP fuselink wire[/quote]

For a 100A alternator?
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DODGEPODGE
  • MEMBER
  • 111 POSTS
Do you really need a picture Roy?
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
ASEMASTER6371
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There is so much under the hood I would like to see what you see.

Roy
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
JIMOLSON
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  • DODGE CARAVAN
1997 Caravan 3.3 285000 kms. Regular service including major service at regular intervals. Current problem is electrical system failure. The battery has been replaced and some faulty wiring connections were repaired on the fuse box. Now with the battery fully charged using a charger (12.7 V) the engine starts fine and with the engine running the voltage is at 11.8. Turn on the electrical appliances and the voltage drops to 11.4. Leave the battery without a charger overnight and the battery voltage doesn't drop. Failed alternator?
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
RASMATAZ
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The Alty needs replacement-Good reading is between 13.5v - 14.5v engine running.

Battery @ 12.7 open voltage-when alty goes in play should increase.05-2volts that will take you to the max of 14.7- if the alty is reconditioning the battery.

HTH-Good Luck
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DODGEPODGE
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See the black thing in the middle of the picture with the red wire coming out. That is hat i'm talking about.
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
ASEMASTER6371
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That is the main junction block for power.

I would remove the cover, remove the negative battery cable and clean the terminals real well and make sure they are secured tight.

Roy
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DODGEPODGE
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But do you know what is in there? I also checked to see if there is voltage to that point and there is not. So I need to know what is in there. There are no clips to open it up. It is twenty five years old and if I crack it open. I wont be able to replace it.
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
ASEMASTER6371
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The top is a cap.

There is a power wire from the battery and the other wire goes to the alternator.

The top should come up.

They are secured by nuts.

Roy
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Monday, September 21st, 2020 AT 7:15 PM (Merged)
Tiny
DODGEPODGE
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Although it is a junction box it does not open up Roy. There is no cap, there are no nuts as you describe. I'm talking about one thing you're talking about another.
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Monday, September 21st, 2020 AT 7:15 PM (Merged)

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