Overheating

You can have the coolant moving and still have air. When the engine gets to normal operating temp both large upper and lower radiator hoses should be too hot to hold. Also there is a bleed funnel or they have a air lift that runs on compressed air.

Start with a check on the radiator cap first. Next ensure the cooling fans are working.

I would check the thermostat first. Here is a how to:

https://www.2carpros.com/dia/test_thermostat.htm

Let me know what you find.

Replace the thermostat and check the water pump

One way to test for a bad water pump is to squeeze the upper radiator hose when the engine is hot and idling. Careful, because the hose will be HOT! If you do not feel much coolant circulating through the hose when you rev the engine, the pump may be bad. The other cause might be a bad thermostat that is not opening properly (remove and inspect the thermostat), or a clogged radiator.

If it continues to overheat get it block and pressure tested to rule out a blown headgasket cracked head or block intake leak

Are the cooling fans coming on?

Car Engine Over Heating - Troubleshooting
Inside your car's engine, thousands of controlled explosions called combustion events caused by igniting a fuel / air mixture inside the engine. Spark plugs are used to ignite the fuel / air mixture contained in the cylinders. These explosions are converted into power through the engine while producing a large amount of heat. These high temperatures are controlled with the help of the cooling system. A cooling system consists of a water pump, thermostat, radiator hose, hose clamps, radiator, radiator cap and coolant. Engine coolant is used to transfer heat from the engine to the radiator by the cooling system. Â The radiator removes heat from the coolant by forcing air through the radiator cooling fins. Without coolant your engine will over heat and if left unattended sever engine damage will occur. Â Engine coolant colors can vary from green, orange, blue and yellow each having their own unique protective and environmental properties. Coolant leaks are a common car problem that can lead to overheating; we have listed some of the most popular causes below. (Always inspect engine cold to avoid personal injury) (note: coolant and antifreeze refer to the same product, in below freezing, coolant lowers the freeze point hence the name anti-freeze and inn warm weather coolant help raise the boiling point, "coolant")
Troubleshooting Procedure

"Â Â Check Engine Coolant Level - Test For Leaks. Â Engine coolant is used to transfer heat from the engine to the radiator; if a coolant leak is present the engine will eventually overheat. Inspect the engine coolant level in the coolant reservoir tank; coolant level should be between the hot and cold marks. Always check the coolant level when the engine is cold, preferably over night. If the coolant level is not between the reservoir marks the cooling system may have a leak. - Engine Coolant Leaks

Radiator Cap and Coolant Reservoir

If engine over heating has occurred the coolant level will naturally be low due to expansion to the coolant from the extreme heat of the engine. This heat expansion forces coolant out of the radiator and coolant reservoir. To test for an engine coolant leak move the car to a dry smooth surface and allow the engine to cool. Remove the radiator cap and carefully (do not spill) add water until full, then re-install cap. Start engine and allow to run for about three to five minutes (do not allow to overheat) while the engine is running inspect the ground below the engine, if an engine coolant leak is present observe the location of the coolant drops, this will help determine where to start looking for the coolant leak (shut the engine off before inspecting).

Leaking Radiator and Radiator Hose

If no coolant is observed two additional checks are needed for a complete test. With the engine off remove the engine oil fill cap and turn it over, if a milky oil condensation is present the engine may have a failed cylinder head or intake manifold gasket allowing coolant to leak internally. To inspect engine gaskets disassembly is required. Next, the car heater core must be inspected; the quickest way to check the heater core condition without removal the heater core is to inspect the passenger's side foot well compartment carpet for the presents of coolant. If coolant is present the heater core has failed and must be replaced or repaired. After necessary repairs have been made refill the cooling system with manufacturers recommended engine coolant and recheck operation.

" Check Engine Thermostat.  An engine thermostat is designed to stop the flow of coolant from the engine to the radiator. This temperature sensitive valve is designed to open when the engine has reached operating temperature (190 °-198 ° F).  The operating temperature of 190 °-210 ° F is used to help facilitate fuel combustion. When a thermostat fails it will either stop the coolant flow at operating temperature "stick closed" or fail to stop the coolant flow causing the engine to run colder longer than necessary. If the thermostat fails "open" it will cause the coolant to continuously flow through the engine creating a diagnostic trouble code (check engine light) will be set. When a thermostat sticks closed it will cause the engine to overheat quickly, usually within 5 to 15 minutes of operation. To check for either of these conditions drain coolant and remove thermostat, (thermostat is located in the thermostat housing) if you are unsure of the location of the thermostat on your engine consult a car repair manual. Once you have removed the thermostat inspect the condition of the main body check for any cranks or broken pieces, also check the valve to make sure it is closed. If the valve is open the thermostat has failed and needs to be replaced. To check the operation of the thermostat prepare a pot of water on the stove top deep enough to cover the thermostat completely. Install the thermostat in the pot of water, turn the stove on a medium/high flame, the thermostat should open right before the water comes to a boil. If the water has boiled and the thermostat valve is still closed the thermostat has failed and needs to be placed.

Engine Thermostat

"Â Inspect Engine Cooling Fan Clutch or Electric Fan Operation. The engine cooling fan system in your car is designed to move air through the radiator when the vehicle is at slower speeds or stopped. This air flow removes heat from the coolant created by the engine using the radiator as a conductor. Most radiator cooling fans are powered by the engine or by electricity. When a cooling fans fails it causes the coolant to retain heat, forcing the engine to run hot and eventually over heat. A cooling fan that is powered by the motor is engaged and disengages from operation by a temperature controlled fan clutch. This fan clutch is constructed using a silicon grease and temperature sensitive coil spring that expands and contracts with heat. As the spring absorbs heat it expands engaging the clutch fan utilizing engine power to drive the fan. A clutch fan can fail one of two ways, it can either locking the fan to the clutch causing poor mileage and a whirring sound, like an airplane is taking off next to you. Or the silicon grease can start to leak causing the fan clutch not to lock up allowing the fan to "freewheel", failing to pull air through the radiator. To check for this condition the engine must be off, inspect the fan clutch for leakage at the front or rear of the unit (input shaft and temperature controlled expansion spring). If leakage is observed the fan clutch has failed and needs replacing. Next, take the fan blade and turn it, the fan blade should free wheel, if you cannot turn the fan blade the clutch has locked up and needs to be replaced.

Engine Fan Clutch (fan blade not attached)
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To inspect an electric motor cooling fan start with ignition key off, next spin the fan blade by hand, it should "freewheel" if the fan motor does not spin freely it has failed and needs to be replaced. If the fan motor "freewheels" the electrical system that operates the fan needs to be tested. Start the engine and turn the air conditioner to the coolest setting, if your car does not have an air conditioner skip this step. Within five minutes of the car air conditioner operating the cooling fan should activate, if not the fan motor fuse must be checked first; if the fuse condition is ok the remainder of the electrical system must be checked. To further troubleshoot this problem a wiring schematic is needed which is located in a car repair manual. Use the wiring schematic to trace the circuit through the fuse and relay components, if everything tests ok the fan motor has failed and needs to be replaced. The cooling fan motor failure is the most popular repair.

Radiator Cooling Fan
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"Â Low Flow Through Radiator. A radiator is used to remove heat from the engine coolant through convection. Coolant is forced through the radiator hoses and into the radiator via the water pump. Inside the radiator many small tubes which are constructed with cooling fins transfer heat to the atmosphere. If the radiator becomes plugged it fails to transfer heat from the coolant causing the engine to overheat. This condition generally occurs gradually over time and will be more noticeable when climbing a grade or in warm climate. To check for this condition make sure the engine is cold, and then drain coolant to lower the level in the radiator. The coolant level is lowered to allow visual inspection of the cooler tubes in the radiator core. If the radiator cooler tubes are plugged drain the cooling system completely and replace the radiator with new, reassemble to refill with coolant and recheck system.

Plugged Radiator
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"Â Plugged Catalytic Converter. The catalytic converter or "cat" for short is one of your vehicles main emission control devices. The name was derived from the operation the catalytic converter performs; it utilizes a catalyst martial and converts unburned gasses into burned gases, "catalytic converter". The catalyst is heated to excite the chemical the catalyst is made of, this burns the unburned fuel making the catalyst even hotter furthering the effect (thermo reactor). Because of the extreme temperatures the catalytic converter produces the catalyst martial can crack and come apart clogging the outlet port of the converter causing low power and stalling.

 Catalytic Converter Starting to Fail
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While the catalytic converter is failing it will partially plug the exhaust system, creating excessive back pressure in the engine exhaust. Excessive exhaust back pressure will cause the engine to have less power, to compensate for low power condition the user will add more throttle. When more throttle is applied the engine creates excessive heat overloading the cooling system causing the engine to run hot or over heat. This condition is always accompanied by low engine power.

Plugged Catalytic Converter

For exact specific repair procedures for any of the steps above visit our online repair manual page.

Pasted from <https://www.2carpros.com/first_things/engine_over_heats.htm>

Hyundai's have a 10 year 100,000 mile waranty on the powertrain, the engine qualifies as a powertrain part. Other than that, most mechanics can tell if an engine is siezed.

The corroision around the thermostat housing must have been a leak, but a small amount of coolant over time will cause that. Let me ask some questions before giving suggestions.

Have you noticed any white smoke from the exhaust? If you check the oil, is there a white sludge mixed with it? If you check the coolant, does it appear to have oil mixed with it? When the engine is at operating temp, does it run well? Finally, have you ever had the t-stat replaced and the cooling system flushed?

Let me know. Also, if needed, I have a how to for checking engine compression if I think it's needed.

Joe

Based on your description, the head gasket sounds fine. You would have seen one of the things I described to you if it was bad. I would try replacing the t-stat and having the cooling system serviced. Chances are that will fix the problem. Also, another thing to consider is a bad temp sending unit. It could be causing the gauge to act that way. And finally, they make a thermometer that you can place in the top of the radiator, so it is in the coolant, and allow the car to heat up to check if the gauge is accurate or giving false readings. THat way you would know if the sending unit is bad. THe car should run around 200 degrees F.

Let me know if this helps or if you have other questions.

Joe

Bring the car home and do a compression test on it. That way you will know if the head gasket is bad. Here is the how to:

https://www.2carpros.com/dia/how_to_check_compression.htm

You will need a gauge to check it, but it is easy to do. Many parts stores will lend or rent the gauge to you. Let me know what you find when you check it. Something tells me they are off on this. I would like to know if they did a compression test or pressurized the cooling system and if so where they found a leak that indicates the "ENGINE IF BLOWN" or if they did a compression test, the readings they got. If you have a bad head gasket and low compression on one or more of the cylenders, the engine would miss or run poorly.

Try the compression test. If you feel you can't do it, I recommend having it done at another shop (2nd opinion) but don't tell them the problem is overheating. Just tell them you want to make sure everything is ok with the engin before you tune it up.

If I am wrong, I will admit it, but based on everything you told me I don't think I am. Also, a blown engine means it doesn't run due to major internal damage or the engine is actually seezed.

Let me know how you want to handle this. I will be here to help you if you have questions. This is one of the times that I wish I could come and check the car myself! I hate to see good people get taken.
Joe

Tell your husband it's not hard to do and I can help him if he runs into trouble.

I knew it! Tell the guys that wanted to sell you the engine for 1500.00 it's fixed and it wasn't a bad engine. That burns me up when people try to take advantage of others.

Regardless, I glad it's fixed. Thanks for using 2carpros. Com, and let us know if you have questions in the future.