When you hear a single, rather loud clunk from the starter each time you turn the ignition switch to "crank", the real common cause on other brands of starter are burned copper contacts in the solenoid. This always starts out as an intermittent problem and gets progressively worse over weeks and months. The starter will eventually crank after cycling the ignition switch repeatedly. GM solenoids are not known for that problem, but two other things commonly happen. One is the solenoid housing warps, then the metal plunger can't move far enough for the contacts to turn on for the motor. A potential clue to this, if you can keep the starter from engaging, is to connect a wheel-type battery charger on a mid-level charge rate, THEN try to start the engine. If that works consistently, it's because the higher voltage makes the solenoid's magnetic field stronger, so the plunger can slide through the warped area easier. That also instantly proves all the rest of the circuit is working.
A second problem can occur when the starter is hit with a hammer, like we used to do to get an intermittent one working. That is very likely to break the bond on the magnets. If a magnet sticks to the armature, it may try to spin but it will crank too slowly and with excessive noise.
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Thursday, September 3rd, 2020 AT 4:50 PM
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