Steve, I completed the EGR operation, reaming out the EGR passages and valve, then running the engine without the EGR valve to allow debris to clear. To my surprise, there was no soot residue over the top of the engine bay, so there may not have been much in the passages, after all.
As you indicated, I ran the engine for a minute or so. The engine ran roughly-- as expected-- and the "Check Engine" light began to flash. At that point, I shut down, installed the EGR valve, and restarted the engine, which almost purred when accelerated, with no roughness.
As a precaution, overnight, I soaked the EGR valve in WD40 by turning it upside down and filling the Pintle area. By the following afternoon, the EGR valve assembly interior was completely clean of black residue.
Friday, May 31st, 2024 AT 6:03 PM