Having trouble with A/C stuck on defrost?

Tiny
XYELE
  • MEMBER
  • 2005 FORD TAURUS
  • 3.0L
  • V6
  • 2WD
  • AUTOMATIC
  • 128,000 MILES
Recently when I was accelerating my A/C would switch to defrost and then back to vents when taking my foot off the accelerator, until it finally stuck on defrost.

So, I purchased a new check valve and a small section of 1/8 tubing (Dorman part 47417) which is only 3ft sadly, I pulled the cowling off the got the grommet out, but unfortunately, it came out of the connector inside the car and I'm unable to feed that line back down through the dash without removing the passenger airbag to reach it and feed it back down to the connector.

So, I have two questions, the first being what size vacuum hose would you use to run an entirely new line through the firewall if you were to replace it (right now I just have that section of Dorman hose and the original hose I pulled out of the grommet and then jammed a piece of tubing over the grommet end to hold it snug, I can't find anything close to that size standard anywhere, and most Taurus' those lines are rotted, so a junkyard part would be probably just as bad)?

And the second question is, what is the safest method to go about removing the passenger airbag in the car listed above?

I'm familiar with the power one of those has, so my assumption is the standard disconnect the battery, wrap the terminals in electric tape for extra safety and turn the key on for 10-20 minutes to discharge the capacitors and then let it sit overnight (and of course, safety glasses, nitrile gloves, etc.). I want to approach it as safely as possible so there's no setting off of the airbag, as I don't have the almost $1,000.00 I'm being quoted for that job.

Thanks for any advice you can offer!
Wednesday, October 12th, 2022 AT 7:05 PM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,755 POSTS
Hi,

The vacuum hose should be the same as what you purchased. As far as the airbag is concerned, you need to be careful and follow the directions I'm attaching below.

The first four pics are the directions for depowering and repowering the system. The remaining pics are the direction for removal/replacement of the airbag.

Let me know if this helps or if you have other questions.

Take care,

Joe

See pics below.
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Wednesday, October 12th, 2022 AT 9:36 PM
Tiny
XYELE
  • MEMBER
  • 9 POSTS
Thanks so much for the information, that helps tremendously.

I plan to follow everything to the letter, but I'm curious, is the fuse removal necessary when the system is going to be de-powered by disconnecting the battery and using the key cycle to discharge the capacitors (also going to let it sit overnight after disconnecting and key-cycling, and wrap the terminals with electrical tape just as an added precaution)?

Thanks so much again!
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Thursday, October 13th, 2022 AT 5:01 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,755 POSTS
Hi,

First, you are very welcome. I'm glad to know it is helpful.

As far as the fuse is concerned, I would suggest removing it in the order indicated. There are capacitors that can hold power. Even though the battery is disconnected, I would still remove the fuse. We want to do everything we can to prevent the airbag from accidental deployment.

I don't want to scare you. LOL Just stick to the directions and you'll be fine. Also, allowing it to sit overnight with the battery disconnected is a good idea.

Let me know if there is anything I can do to help.

Take care,

Joe
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Thursday, October 13th, 2022 AT 7:30 PM

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