Will not start

Tiny
MJHOLTHAUS
  • MEMBER
  • 1967 JEEP CJ5
  • V6
  • 4WD
  • MANUAL
  • 90,000 MILES
The vehicle will turn over forever with ever catching with no choke. If I mess with the choke it sometime may start to fire, then revs up really high and shuts off.

What has been done:
-New carburetor Rochester 2G.
-New fuel filter.
-All new fuel lines all the way back to the tank.
-New battery - coil has correct voltage.
-New starter.
-New fuel pump.

I am a novice mechanic and am slowly losing my mind.

Any ideas or help would be much appreciated.
Sunday, November 19th, 2017 AT 1:04 PM

34 Replies

Tiny
CJ MEDEVAC
  • MECHANIC
  • 11,004 POSTS
What engine do you have? Last time it ran? Background? Any changes from original?Let's see if this might be a fuel issue. The high rev is not a big deal now, we will adjust that later. Do this outside and with a big wet towel and a fire extinguisher real handy.

Smothering with the towel is first line of defense, the extinguisher is last resort should a fire occur. Find you a cleaned out squirt bottle, I like the adjustable ones that have the round adjuster. Fill it with gas maybe a 1/3 of the way full. Have someone crank while you squirt some fuel into the carburetor throat. Should not take a lot of fuel to make it bust off and run. Now if it is running, continue to nurse it along with the squirt bottle as it starts to die out. How long can you keep it running? Twenty seconds? Thirty? Longer?

The Medic
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Sunday, November 19th, 2017 AT 2:17 PM
Tiny
MJHOLTHAUS
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3.7l. V6.
Last time it ran was five years ago beyond that it ran a few times in like the last thirty years. We have owned it since the 1980's and I am not aware of any changes, but there could be a few. It needs serious work, all the brakes and shocks are blown out. I have it up on jack stands right now and am going to convert all the brakes to disc if I can get it started and find the engine is still viable. As soon as my wife gets back I will try the the procedure and get back to you.

PS. Yesterday when messing with it there was fuel coming out of the vacuum port that goes to the distributor, that has not happened today though.

Thank you for your help!
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Sunday, November 19th, 2017 AT 2:45 PM
Tiny
CJ MEDEVAC
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Glad to see you getting him ready to rule the roads again.

New carburetor? Now or new five years ago?

Still using points in the distributor?

I have been contemplating discs on the front of my 1946 (maybe rear too). I have seen homemade or Frankenstein versions sorta reasonable, then there are the kits from sites, $700.00-$1,000.00 or more, just are not real inviting.

My brakes work correctly, for 1946 standards, but 9" just do not stop like 11"!

Then there is the "OMG, gear down, swerve, maybe jump the curb!" moments when I am not driving in the "grandma mode" and need to stop right now!

I pretty much have it down pat on how to use the brakes of seventy one years ago, however the everyday brakes of the 1977 sort of spoil me and transitioning back to the 1946 sometimes takes a little refresher time.

On my 1946, fixed shoes at the bottom, drums are pressed onto the hubs (pain to get to the shoes). Adjustments are all manual and very difficult to do.

These kind of memories from each time steer me more and more towards the discs.

We like to see what is pulling into our garage, snap us a picture or two!

The Medic
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Sunday, November 19th, 2017 AT 6:57 PM
Tiny
MJHOLTHAUS
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My wife was scared to try the test last night, so I just got her to do it now. Pour gas down the throat, I could keep it running for as long as I wanted. My wife counted thirty nine seconds when I told her to shut it off. I could of kept going but did not want to push my luck with a fire or something.

The carburetor is brand new as of a couple weeks ago and I am not sure what you mean with the distributor question. Can you please clarify?

I am very excited to get this jeep going it is a big part of the very few good childhood memories that I can remember.

Thanks again for the help!

Matt
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Monday, November 20th, 2017 AT 3:49 PM
Tiny
MJHOLTHAUS
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Backing plates for brakes on these old Jeeps are tough to find this played into my decision to just spend the money and upgrade the brakes. The other biggest thing was the hub puller that I spent probably $200.00 on. The first hub puller from Amazon for forty bucks striped out, so I had to buy some fancy expensive one to use twice. Also, my drums and hubs are permanently mated, so add that to the list. Finally, my friend telling me that I might lose my mind trying to get the drum brakes back together. My original plan was eleven inch drums all around, but that is far gone. Here are some rough pictures.
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Monday, November 20th, 2017 AT 4:34 PM
Tiny
CJ MEDEVAC
  • MECHANIC
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Your Distributor originally has points in it. My '46 (with Flathead 4 cyl) has similar ones

SEE PIC 1

I upgraded mine to "Pertronics", a simple electronic ignition system made for specific distributors (no more playing with points for me!)

People change stuff over the years, I wanted to know what we were dealing with, should it be a spark issue.

SEE PICs 2 and 3

My questions/Tests were aimed at "do you not have spark?" or "do you not have fuel?"

Obviously you have spark!

Your fuel ain't getting there, somewhere between the tank and getting into the carb throat

As we proved it will run if you dump fuel into the throat (since it ain't getting there on it's own).

Many possibilities along the way.

My firstus test would be to take a rubber line loose near the carb and turn the engine over a few times to see if fuel is pumping up to that point. Again, Outside with Fire Equipment!

Depending on your results, we will know which direction to go.

Earlier you mentioned fuel coming out of the vacuum port, this "could/maybe/ possibly" indicate your carbs float being (or was) stuck up (open, needle valve not shutting off).

This above situation might let the carbs fuel bowl overfill and fuel start running out any hole it can find.

During your carb installation, did you back hold the carbs fuel inlet with a wrench to prevent it from turning while you installed the fuel line?

If you just "cranked it on in" and the carb fitting turned (no backhold) this coulda messed up the float setting) Some call this "flooding" but actually it's "overfilling"

Enough of that

You might also try running your mix screws in till they EVER SO LIGHTLY touch bottom (turning 'em in hard WILL DAMAGE THE CARB!)

For now, back them out 2 turns (we may move 'em to 3 turns if 2 ain't enough)

For giggles, give it a whirl!

Results?

Sending you a link to look over. For now, it's a guide for later on when we can KEEP IT RUNNING! We're not to that point yet!

Please check out the mix screw adjustments that will occur later (and why!) That will be nearer the end of the thread I'm sending.

Keep in mind, I'm using my inline 6 cylinder 258 pics ('77 CJ-5) to guide this feller with a 304 (8 cylinder). THE THEORY IS THE SAME FOR YOURS!

https://www.2carpros.com/questions/jeep-cj7-1985-jeep-cj7-stalls-when-hot

OK

Rear axles on "Willy" are tapered with a keyway

I leave my wheel on and on the ground.

I remove the dust cap, cotter pin, and castle nut

I install my CJ MEDEVAC whizzy tool

Whizzy Tool- a nut with the same threads as the castle nut, this nut is welded on the outside to a 1/4 piece of flat steel. Flat steel bends outward slightly

Run Mr. Whizzy tool down until the flat steel bottoms out on the end of the axle (this keeps the threads from giving and the axle from mushrooming)

There is/ should be about an 1/8 to a 1/4 inch gap between the whizzy nut and the hub. (No gap will not let the axle move independently of the hub-in other words it not work! Gotta have the gap!)

Wheel is on the ground!

Draw back about 3-4 feet with your sledge hammer and smack the whizzy tool directly over the nut.

Usually the 1st lick does it, every now and again a second lick may be necessary.

This breaks the taper loose from the hub.

Jack up the wheel, remove lug nuts, remove whizzy tool, remove wheel, slip the hub off.

THIS WILL NOT WORK FOR '76-'86 CJs, their axles are splined and cut their own splines in the hub.

SEE PIC 4

NOTE
Your drums are pressed onto the hubs using the wheel studs, press the studs out, they will separate. A new drum can be installed in reverse order.

Send update!

The Medic

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Monday, November 20th, 2017 AT 9:14 PM
Tiny
MJHOLTHAUS
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How do I know which electronic ignition to buy for my jeep? Would it be just the a 6cyl, 12 volt?

My wife and I tried the test. I pulled the tube right out of the carb intake and had her turn it over - it filled a mason jar with about 1/2" of gas.

With regard to your question about back holding the carb inlet - I actually took it out to inspect the filter and make sure it was in there correct with the spring. It had one of those copper filters.
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Tuesday, November 21st, 2017 AT 1:03 PM
Tiny
MJHOLTHAUS
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Interesting method you used on your wheels/hubs. I wish I would of known about this site before I spent the money on the puller, but I was so frustrated that I gave in.
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Tuesday, November 21st, 2017 AT 1:10 PM
Tiny
MJHOLTHAUS
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The screws are both backed out two turns. Without using the choke tried to start it, but no luck. Playing with the choke, it would fire up, rev real high and then die. The choke is really hard to push in and pull out.
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Tuesday, November 21st, 2017 AT 2:27 PM
Tiny
CJ MEDEVAC
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How fast did you get half a jar of fuel? (Estimated seconds)

Choke: cable rusty?/ Tight turns in the cable?/ Kinks in the cable?/ Can you take it loose at the carb, straighten the end, pull it all the way out, straighten out any kinks along the inner cable, reinstall.

Note: Most carbs require the throttle be turned and held open when pulling the choke on (with your hand, or using the accelerator pedal.)

So far, it's sounding like a carb issue (float could be stuck up or close, the bowl may not be filling to it's correct level or maybe the needle and seat are stuck, again, the bowl is not filling.

The choke may be able to vacuum the fuel to the top and it starts, when what little bit of the fuel runs out it dies. (Fuel should already be towards the top of the bowl, venturi effect would make it go into the throat)
.
.
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We have not even mentioned possible vacuum leaks, have you looked for any? Know how? Do you smoke?
.
.
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Converting to Pertronics electronic ignition- need your distributor number-is there a tag on the body? Brand/ number?

I'd wait on this until it is running, as it must be running to set the timing. I will look for it using the info you find so it can be obtained.

Shoot me a few pics of the engine, remove the air cleaner so I can see better.

The Medic
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Tuesday, November 21st, 2017 AT 7:38 PM
Tiny
MJHOLTHAUS
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The fuel went into the jar immediately, so 1 second.
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Tuesday, November 21st, 2017 AT 8:39 PM
Tiny
MJHOLTHAUS
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I bought a vacuum gauge, but need guidance on checking for leaks. I unscrewed the top of the carb to inspect the float - seemed to freely move and was level. I left it unscrewed until I hear from you as I don't really know what else to look for. I didn't take the top of the carb off completely as am afraid I won't be able to get the choke back on right. I did notice a crack in the gasket between the top and bottom of the carb - doesn't seem bad enough to cause an issue, but wanted to mention it.
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Wednesday, November 22nd, 2017 AT 3:20 PM
Tiny
CJ MEDEVAC
  • MECHANIC
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Can you touch the float?

Will it move downward freely?

1st try- push it ever so slowly, did if feel like it was sorta stuck/ or binding in the up position?

Like how fast does it run? Like wide open or a high idle?

How long does it run before it dies?

This has a mechanical fuel pump and not a 'lectric one?

Are any ports on the carb missing hoses or not being capped off?

Same for the intake manifold, anything left open?

Hoses- any Tees and or hoses open to open air?

The Medic
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Wednesday, November 22nd, 2017 AT 5:21 PM
Tiny
MJHOLTHAUS
  • MEMBER
  • 21 POSTS
Can you touch the float? Yes

Will it move downward freely? It does

1st try- push it ever so slowly, did if feel like it was sorta stuck/ or binding in the up position? No but when it first drops I here a little click like it is hitting something-it is at the very beginning of it dropping

Like how fast does it run? Like wide open or a high idle? Wide open

How long does it run before it dies?2-5 seconds

This has a mechanical fuel pump and not a 'lectric one? Yes, mechanical and it is new

Are any ports on the carb missing hoses or not being capped off? No

Same for the intake manifold, anything left open? Only where the air filter hose attaches

Hoses- any Tees and or hoses open to open air?Not that I can see
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Wednesday, November 22nd, 2017 AT 6:25 PM
Tiny
CJ MEDEVAC
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When you snatched the carb top off, was there fuel in the bowl?

Did you get the choke to move more freely?

When you nursed to keep it running for 30 seconds, was it running wide open like when you made it run on it's own for 2-5 seconds?

After you reassemble the carb, (ready to go)

Send me another pic of it, as close to the same shot/ position as you sent with the last pic.

Sorry I'm not performing a miracle real fast here, hands on is so much EZer. You don't live right down the road from me here in South Carolina, do ya!

The Medic
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Wednesday, November 22nd, 2017 AT 7:41 PM
Tiny
MJHOLTHAUS
  • MEMBER
  • 21 POSTS
When you snatched the carb top off, was there fuel in the bowl?

- Assuming the float bowl, it was empty, but you could tell there had been fuel in there

Did you get the choke to move more freely?

- No-I pulled it out and it is jacked up. I am going to try to order a new one - will keep you posted

When you nursed to keep it running for 30 seconds, was it running wide open like when you made it run on it's own for 2-5 seconds?

- It ran wide open the whole time

After you reassemble the carb, (ready to go)

- It is reassembled, but without the choke

Send me another pic of it, as close to the same shot/ position as you sent with the last pic.

Sorry I'm not performing a miracle real fast here, hands on is so much EZer. You don't live right down the road from me here in South Carolina, do ya!

- You don't need to be - I appreciate your help more than you can imagine. I enjoy your reply's and try to anticipate what we will do next. I wouldn't mind living in SC after 46 years in CO, I could move easily.

Thanks again for all your help!

Matt
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Thursday, November 23rd, 2017 AT 3:02 PM
Tiny
MJHOLTHAUS
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I already ordered the choke assembly. Sorry about the duplicate pics-not sure why that is happening.
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Thursday, November 23rd, 2017 AT 3:13 PM
Tiny
MJHOLTHAUS
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In general, with the tests we have done, do you think the engine is OK? I am kind of waiting on ordering the brakes until I know for sure.
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Thursday, November 23rd, 2017 AT 7:09 PM
Tiny
CJ MEDEVAC
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Upside down makes it all fun!

I'm slowly working on you!

Here's my latest masterpiece, you probably already knew this.

See "right side up" pic below

The Medic
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Thursday, November 23rd, 2017 AT 8:10 PM
Tiny
MJHOLTHAUS
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Geez-had no idea they were upside down - sorry about that. The square with the little black screw is loose and fell back a little when I removed the choke cable. The other part is bent for sure but is not the problem with the choke-even after I pulled it out, it had a problem. In the middle of the cable there something wrong causing it to not move freely. Do we need to wait for the new cable or can we try just manually messing with the choke until I get the cable. What can I try next?
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Friday, November 24th, 2017 AT 12:29 PM

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