Stuff it in and drive it. GM started giving us modules that needed to be programmed by the dealer in a few 2002 trucks, then everyone else copied that money-making ordeal later. For a '95 model, all of its learned data was erased when the battery cable was disconnected at the salvage yard. When you first turn on the ignition switch, that module will revert to its factory-programmed default settings, then update as soon as you start driving. Expect sluggish up-shifts or some minor engine runaway between shifts for the first two miles or dozen shift cycles while the relearn takes place. We were always told it could also start out with harsh up-shifts at first, but I never experienced that myself in ten years at the dealership.
Chrysler was the first manufacturer to have this computer-controlled transmission design, starting with 1989 models. There are advantages and disadvantages to this design. The biggest benefit is if you look on a scanner, you can read the four values for "clutch volume index", (CVI). Those numbers are for the volume, in CCs, of fluid it takes to apply each of the four clutch packs. As the fiber plates wear down with each up-shift, they get a little thinner. With a half dozen of them in each clutch pack, that results in the need for a higher volume of fluid to squeeze them together to fully apply them. Years ago, as that occurred over 100,000 miles, we noticed a gradually increasing slippage when an up-shift occurred. It was just noticeable enough to let us know a rebuild was in the future, possible a few years from now.
That clutch plate wear is learned by your Transmission Computer. It calculates the volume of fluid it takes to fully apply each clutch pack. As that wear progresses and it takes more fluid, the computer will activate a shift solenoid / valve to engage the next gear, then wait a fraction of a second longer before it releases the previous gear. That eliminates the slipping or sluggish up-shifts. The goal is to cause every up-shift to be as nice and crisp as when the vehicle was new. The problem with this is there comes a time when there's so much wear, it can't update any further. If there's not enough fluid pressure on the plates, their friction can be overcome by engine torque, then slippage occurs.
In most cases the Transmission Computer looks at engine rpm from the crankshaft position sensor as "input speed", and it looks at a vehicle speed sensor, (VSS), in the back of the transmission as "output speed". It knows what output speed must be for a given input speed, for every gear the transmission is in. When one of those doesn't agree, it knows slippage is occurring in one of the multiple clutch packs currently engaged. It sets a diagnostic fault code for "incorrect gear ratio", or "gear ratio error", puts the system into "limp" mode, and since this will increase fuel consumption and therefore emissions, it tells the Engine Computer to turn on the Check Engine light. The Engine Computer will only have fault code P0700 set which just means there are other codes that need to be read in the Transmission Computer.
The only way to know wear has been taking place is to read those CVI numbers with a scanner. In fact, that's a good way to assess the condition of the transmission in a vehicle you're planning on buying. Other than that, the problem is one day the transmission shifts perfectly fine, and the next day it dumps into limp mode. You don't get the two or three years of sluggish shifts to warn you that wear is occurring.
Limp mode is designed to allow you to drive slowly to a repair shop without needing a tow truck. It is definitely not meant for driving at highway speed as some people do. In limp mode, all the electronic controls are disabled leaving you with only the hydraulic controls. Those give you "park", "reverse", "neutral", and second gear. The engine must be stopped, then the ignition switch turned back to "run" to get it out of limp mode.
Before you know the diagnostic fault code(s), you can get an idea of the cause of the problem with a quick observation. If you start the engine, shift into "drive", and it immediately starts out in second gear, the best suspect is electrical in nature. The problem has occurred before any up-shifts have taken place. Solenoids, switches, wiring, and connector terminals are the best suspects. If it starts out in first gear, like normal, then bangs back into second gear during or right after an up-shift, or in some cases, a down-shift, the better suspect is slippage in a clutch pack. The switches and electronics were working okay until the mechanical event occurred, meaning applying and releasing clutch packs.
When it appears to be a clutch pack wear issue, there is a possible temporary work around that might work. If you know, for example, it goes into limp mode during the 2 - 3 upshift, accelerate harder than normal to cause that shift to occur at a higher road speed, then let off the accelerator pedal while that up-shift occurs. That will lower the torque on that clutch pack and give it a little extra time to lock up, then you can resume accelerating. The clutch packs don't go from fully locking one day to 100 percent slippage the next day. Rather, the slipping during shifts is constantly getting worse and worse over thousands of miles. It has just reached the point at which the computer says it's too much today. All you have to do is reduce that slippage by just enough so the computer says everything is okay. I've known a couple of people who nursed their cars over two years like that.
As for programming, there is a procedure with some scanners called, "quick learn" that can be done right in the service bay. The scanner forces the Transmission Computer to engage the four clutch packs, front, rear, underdrive, and overdrive, one at a time, so it can update the CVI numbers. Once shifted into "drive" and you press the button, the procedure is over in less than two seconds. Most of the time someone else is using the scanner, so rather than wait our turn, we were told to just go out and drive the vehicle for a mile or two before returning it to the owner. Or the service advisors explained this to the owners anytime their battery had been disconnected for other service.
Beyond that, there was a service bulletin that covered about ten very minor drivability complaints. The fix was to install updated software. For my '93 Dynasty, it had a Transmission Computer that was of an older design with its software burned in and could not be changed. Chrysler gave me a replacement under warranty that could have the software "flashed" or updated, but it didn't change anything. The way to tell which computer that was, was the newer design had a large aluminum heat sink on one end with cooling fins. Regardless which design you have, they all still constantly update their learned values as you drive.
The concern with my Dynasty was it down-shifted from second to first too late, just as the car was coming to a stop. That was called "bump shift", and was just barely noticeable. Today that car has less than 5,000 miles. When I put a battery in it this summer, it too will revert to the factory preprogrammed CVI values just like your new computer will do. The point is, just because this is a different computer in your vehicle, it's going to act exactly the same way as your old one would after a battery cable was disconnected.
There is one thing for programming that does not get erased or relearned. That has to do with the final drive ratio, (think rear differential gear ratio), and tire size. If optional gear ratios were offered, that can be changed with the scanner. Tire size can be selected from a drop-down menu. As I recall, there was also a custom setting for over-size tires, but I never got involved with that. The best way to tell if those values need to be entered / changed, is to compare your speedometer to another vehicle you're following or one of those road-side radar signs. If you need to make a change, considering the cost of having a mechanic do it, you might be better off buying a used scanner. This might be one time when only the dealer's scanner will do that function. I have a Chrysler DRB3 for all of my vehicles that works with the older models with an extra plug-in card. I can elaborate on that, but consider looking on eBay for a "DRB2". Even those bring a few hundred dollars but you must use those with a cartridge. Also, they only work on the '83 through '95 models. At first there were multiple different cartridges for every model year. The best one is to look for a "Supercartridge" with a yellow label. The label color matched the color of the service manual covers for that year, in this case, 1994 models. The same one is used for '95 models. There were no new cartridges introduced in '95. That Supercaretidge combines the applications of all the previous dozens of older ones.
If you do find a DRB2, be aware there are two different cables for it. One connects to the L-shaped square plug under the hood, for the Engine Computer. The one you need is for the smaller blue six-pin plug under the dash. That one is used for every other computer on the vehicle. If you find a newer aftermarket scanner, many of them use just one cable, but they have different connectors, (adapters), that plug into the end of it. You would need to find the one that matches that blue connector. Those adapters individually can usually be found on eBay for as little as ten bucks or less. I'm not promoting any brand, but I do have a Monitor 4000 that was made by the same company that made the DRB2 for Chrysler. It looks and works the same but for multiple brands. Also, you need a special cartridge and cable adapter for transmissions. I got that Chrysler transmission package included for free, which is why I bought it. I also have a Snapon Solus Edge, but for as much as most people would use it, you're better off going to a mechanic for things that need a scanner. Our other experts have scanners from a number of quality companies, but I don't have any experience with them.
Saturday, March 18th, 2023 AT 5:20 PM