Shifter stuck in gear

Tiny
JDMARTIN15
  • MEMBER
  • 2005 MAZDA 6
  • 3.0L
  • V6
  • 2WD
  • MANUAL
  • 121,000 MILES
Hello, I have five speed manual transmission. I was driving from work on the freeway one day in stop and go traffic. I shifted into neutral and the shifter suddenly became loose and once I pulled over on the shoulder the shifter was stuck completely. It will only move up and down. I think it's stuck on third or fourth gear because I have to step on the clutch in order for it to move and to load it onto the tow truck. I have gotten advice to check the gear cables on the gearbox side and in the interior, but unsure of what I should be looking for. Transmission oil is full. Thanks in advance for help.
Monday, March 18th, 2019 AT 4:13 AM

25 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,650 POSTS
Hi and welcome to 2CaroPros.

The shift linkage consist of two cables. Either one has broken or come off. I am going to provide all the pictures related to removal and installation. Follow the directions and check where the problem occurred. There are two possible manual transmissions and the linkage is very similar. I have attached both. The attached pictures correlate with these directions.

________________________________________________

SHIFT MECHANISM REMOVAL/INSTALLATION

Picture 1

1. Remove the battery and battery tray.
2. Remove the air cleaner component.
3. Remove the dashboard completely.
4. Remove the SAS control module.
5. Remove the climate control unit.
6. Remove the rear heat duct.
7. Remove in the order indicated in the table.
8. Install in the reverse order of removal.
9. After installation, verify that the shift [ever can be shifted smoothly into each position.

Picture 2

G35M-R manual transaxle models

Picture 3

A65M-R manual transaxle models

Select Cable Installation Note
1. Remove the center console.
2. Make sure that the shift lever (transaxle side) is in neutral.
3. Unlock the lock piece of the select cable (shift lever side) in the order shown in the figure.

Picture 4

G35M-R manual transaxle models

A65M-R manual transaxle models

Picture 5

4. Shift the shift lever to neutral.
5. Lock the lock piece of the selector cable (shift cable side) in the order shown in the figure.

Picture 6

G35M-R manual transaxle models

A65M-R manual transaxle models

Picture 7

6. Install the center console.
7. Shift the shift lever from neutral to other position, and make sure that there are no other components in that area to interfere with the lever.

_________________________________________________

Let me know if this helps or if you have other questions.

Take care,
Joe
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Monday, March 18th, 2019 AT 6:07 PM
Tiny
JDMARTIN15
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  • 42 POSTS
Thank you very much for the welcome and feedback. I'll get right into work and give updates.
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Monday, March 18th, 2019 AT 6:32 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,650 POSTS
You are very welcome. Let me know if I can help or how it works for you.

Take care,
Joe
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Monday, March 18th, 2019 AT 7:45 PM
Tiny
JDMARTIN15
  • MEMBER
  • 42 POSTS
Will do. May take me a couple weeks to find the free time thanks to college and work, but will update on progress. My car has the A65M-R manual transaxle (v6). The G35M-R manual transaxle applies to the inline 4 Mazda6 vehicles. Thanks again

Have a great day,
Jesse
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Monday, March 18th, 2019 AT 8:05 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Thanks, Jesse. You too.

Focus on college first!
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Monday, March 18th, 2019 AT 8:19 PM
Tiny
JDMARTIN15
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  • 42 POSTS
I found the culprit. The bushing was completely broken and the cable was out of place. Any idea what the part number is to the bushing?
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Sunday, April 7th, 2019 AT 2:37 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,650 POSTS
Welcome back.

I'm glad you found the problem. As far as the part number, what I suggest is to take it to a parts store. There is usually a help section in the stores that has all kinds of bushings related to linkages for shifters, wipers and so on. You may end up having to by a kit specific to your vehicle.

I attached a picture. Is that where the bushing came from, the end of the cable? If you can't find a bushing and that is where it came from, you may end up needing to replace the entire cable.

Let me know.

Joe
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Sunday, April 7th, 2019 AT 4:35 PM
Tiny
JDMARTIN15
  • MEMBER
  • 42 POSTS
Thank you,
I have the spring break layoff to work on the car; and yes that's an accurate picture, it's the bushing at the top from the end of the cable. As you can see the bottom end is connected precisely.
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Sunday, April 7th, 2019 AT 4:42 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,650 POSTS
That's it. Try to see if you can get a bushing from the local parts store that will work. If not, have them pull up a picture of the cable to see if the bushing is included. That may end up your only option.

I did look up the shift cable parts and labor information. Wow! It calls for a lot of time to replace. However, the part number is listed. See Picture 1. You are not going to want to see the price. I did a google search looking for Mazda part number GK2C46500L and found the entire assembly, but also found what I attached in picture 2. Does that look like it would work for you?

Let me know.

Joe
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Sunday, April 7th, 2019 AT 5:06 PM
Tiny
JDMARTIN15
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  • 42 POSTS
I know, I have looked up a new set of shifter cables just for preparation in case the issue was the cables and is beyond my budget especially for a bushing. The second picture looks very promising, and I have looked up and found a video on YouTube a company that manufactures bushings for shift cables. It's www. Bushingfix. Com. I have gone to a car parts and looked some bushings. None look similar in fit.
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Sunday, April 7th, 2019 AT 5:11 PM
Tiny
JDMARTIN15
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  • 42 POSTS
Thank you for your help Joe, it's greatly appreciated.
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Sunday, April 7th, 2019 AT 5:13 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,650 POSTS
Not a problem. Let me know when you get it fixed and how you did it. And, make sure to make school your priority. Cars are a pain and once you graduate, you can get a new one. Also, I hope you are going for Mechanical Engineering. We need people to design things that are easier to work on. LOL If you have the understanding of how to work on cars, help design them. And yes, I push education for many reasons. So I'm glad you are going.

Take care and we're here if you need anything.

Joe
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Sunday, April 7th, 2019 AT 5:43 PM
Tiny
JDMARTIN15
  • MEMBER
  • 42 POSTS
I will. I'm sketching out clever ways to bypass this problem. Unfortunately manual transmissions of this model are very rare. No junkyard around carries them. It's unbelievable that something as simple as replacing a bushing is complicated with Mazda. I have read a lot of complaints on Mazda forums about the quality of their parts. Especially the shift cables quality. I'm a kinesiology major and a minor in automotive currently taking anatomy and physiology and automotive electrical systems. I'm studying to be an athletic trainer and a fitness trainer to help change people's lives through health and fitness and I'm seeking an AA in Auto mechanical and electrical. Don't want to be a novice auto enthusiast much longer LOL. I never thought about mechanical engineering. To have the opportunity to use your intellect and creativity to design a vehicle for performance and efficiency would be a dream. These late model Mazda 6's seem to have been designed by an elementary school student smh.
But will update in a fix. I will refer more friends and family about 2CarPros.
Thanks again Joe

Jesse
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Sunday, April 7th, 2019 AT 5:55 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,650 POSTS
You are very welcome. And I think you would make an excellent engineer. However, don't stray from what you are presently doing. That is extremely interesting.

Take care and good luck in your studies.

Joe
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Sunday, April 7th, 2019 AT 6:55 PM
Tiny
JDMARTIN15
  • MEMBER
  • 42 POSTS
Update on the fix: so I got incredibly lucky. I checked at multiple auto parts stores regarding the bushing for the shift cables. I was discouraged, but felt the need to check inventory on nearby junkyards. Luckily, in a city just fifteen miles away I found a junkyard with a 2004 Mazda 6 3.0L manual that was available the day before, so I got up the next day early went to the junkyard and managed to find a bushing in perfect condition. One of them was broken. I fit the bushing in and the car is alive again. I do have another issue involving the reverse lamps. I switched the reverse light switch and bulbs. I'm wondering if maybe the fact that the previous owner's switched out the touchscreen double din system it had before and inserting the factory stereo had anything to with it because they basically just inserted everything back in without wiring anything back.
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Saturday, April 13th, 2019 AT 2:02 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,650 POSTS
Welcome back and I'm glad you got the linkage taken care of. Now, the reverse lights system is really simple on this vehicle when it has a manual trans. Power is supplied all the time via fuse 15 joint panel behind the left kick panel. From there, power goes to the switch and then to the lights. I have attached a schematic of the back up lamps system. Don't get confused. The schematic also includes the wiring for an automatic. It dies indicate AT and MT so you can follow it.

Listen, I am attaching it as one picture. If it is too small to read, let me know and I'll break it into two. Also, I would suggest checking to see if there is power to the lights themselves. There is a common ground for both lights that could be an issue. If there is power, then the ground would be my first suspect.

Take care and let me know if you get it fixed or need help with anything.

Joe
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Saturday, April 13th, 2019 AT 6:06 PM
Tiny
JDMARTIN15
  • MEMBER
  • 42 POSTS
Will do. Thank you.
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Sunday, April 14th, 2019 AT 3:33 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Happy to help.

Take care,
Joe
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Sunday, April 14th, 2019 AT 5:19 PM
Tiny
JDMARTIN15
  • MEMBER
  • 42 POSTS
Hello,
I've just had some extra time recently after excruciating mid terms and got started on this fix. Electrical problems are the absolute worst for me. I decided to jump on all issues electrical related on my car. I've had it for about 8 or so months now. The reverse lamps never worked and the audio display hasn't either, although the previous owner really just unwired everything while removing the double din touchscreen it had on before. A new issue appeared and now the signal and hazards lights don't work. It has always worked up until now. The car has been sitting on "non op" for about 4-5 months and I have switched the headlights for some HID lights my brother bought me. Don't know if that has anything to do with it. I know the hazards and signal lights are powered by the BCM, but I will attach some pictures of the harness for the left reverse lamp at the trunk and miscellaneous pics of loose wires at the left kick panel and under the steering wheel cover. My issues are: the reverse lights, signal lights and the audio display are not operating. The radio wasn't working when I bought the car out of an auction, but it was just unwired. I connected the grounds and got at least the radio working, except you can't see the stations because the display is out. The car is a salvaged title and it does need the brake and light inspection, which is why these fixes are important, but on the bright side, the car mechanically is running great and no codes. Regarding the reverse lights, I checked the fuses and were fine, checked for power via test light on the red/yellow wire while car on and on reverse and no power. I tested the taillights first just to make sure the test light was fine. When I got the car, I replaced the reverse light sensor. I don't know what else to test for and as for the signal lights. I checked the bulbs and fuses all fine. I haven't the slightest clue on why they're not working. Appreciate any help and excuse my inexperience lol. I'm an electrical noob.

Jesse
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Friday, April 26th, 2019 AT 5:23 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,650 POSTS
Welcome back:

I hate to ask this, but I need you to repost the last thread under an electrical issue. We are trying to keep all threads consistent with the heading. Just copy and paste it to a new thread. I will watch for it.

Again, I'm really sorry about this.

Take care,
Joe
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Friday, April 26th, 2019 AT 8:06 PM

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