Epilogue : I tried to replace the custom pressure hose I had manufactured with the factory replacement which had the factory installed restrictor which was missing from my custom build. After 4.0 hours of trying to install the Gates brand hose, it was off enough within the metal curly bends and entry bend that it was off by 1/4" and would not align with the bolt orifice that could be forced by the left hand only while holding on to the banjo bolt trying to screw it on with index finger only. So, after 4 hours, and about 40 tries I abandoned that and tried going back to my custom hose shop with the factory hose to see if they could install a restrictor. They could, and installed one inside the hose.
I asked what size he used and he said it was quite small. I was able to install the custom line, which re-used the original Audi pipe bends and angles and was successful with the dry fit and a one handed install, and a lot of prayer. I then installed the new return cooler hose with its restrictor. After I got the car front off the ground and performed the bleed procedure, along with replacing the power hose banjo bolt with a new one which had a spring and plastic bearing inside, theorizing it was worn as well, it had no whining on start up, nor during the test ride. A very slight normal whine can be detected but I would consider that normal. So the very loud whining in my case was missing restrictors in the replacement lines, which when resolved, solved the problem. Thanks for the intelligent discussions !
Monday, May 4th, 2020 AT 10:14 AM