Ignition coil screw hole

Tiny
TRA
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  • 2006 CHRYSLER 300
  • 2.7L
  • V6
  • AUTOMATIC
  • 62,300 MILES
The threads of one ignition coil screw hole has broken apart. Need help on:

1. The size of replacement insert to get. I will include some pictures. Is #10-32 same as 1/2-32 size insert? Do you count the recessed area in the thread in counting the thread per inch or whatever it is?

2. I think the DOHC cover is made of hard rubber or plastic. I put two little very small magnets to it and they did not stick. So, can the hole in the DOHC be tapped itself with threads to put in a helicoil. Pretty sure screw cannot be screwed right into that surface of the hole if threads can be put in it right?

3. Please take a quick look at Sky Geek website for Part#: NAS1329A08-75. Can that rivet if right size be used? Hope can push firmly in. I am looking more at EZ-Lock inserts, but nee to know if I can find the right size.

Think that is it for now. Thanks!

P. S. Do you have an email address I can sent the rest of the pictures to. Cannot get them to upload.
Sunday, March 11th, 2018 AT 7:20 PM

11 Replies

Tiny
MAXIMILIAM
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If you click on add image or video / add another file, you should be able to upload them one by one. Please let me know if you are still unable to upload the images and tell me if you get an error message.
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Monday, March 12th, 2018 AT 12:26 AM
Tiny
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Yeah it is not that. I think it is the kind of file it is and for some reason I could not turn the other pictures into the same kind of file I turned the one into. Did you see the one with the hole on the DOHC and the tape measure?
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Monday, March 12th, 2018 AT 4:19 PM
Tiny
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I also did like a reply to my own questions on the site with two or three links to some of the other pictures. Can you see those?
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Monday, March 12th, 2018 AT 4:21 PM
Tiny
KEN L
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I definitely need more pictures to see what is going on. You say the coils bolt to the valve cover? What is broken off there?
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Tuesday, March 13th, 2018 AT 10:56 AM
Tiny
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The coil does bolt down to the cover. The bolt may have gotten over tightened and the threads came apart from the washer like ring that was holding the two side together, and the top frame cracked (seemed made of soft metal like brass). There are some more pictures finally able to download. I just need to get more thread back in the hole to screw the bolt to.

https://www.2carpros.com/images/question_images/216043/thumb.jpg?cachebuster=1137423253
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Tuesday, March 13th, 2018 AT 5:23 PM
Tiny
KEN L
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Yes, cannot fix that going to need a used or new valve cover. If you try and glue it or anything else it will just fail. Sorry I could not be more help.

Here is a guide to help you see what you are in for when doing the job:

https://www.2carpros.com/articles/replace-valve-cover-gasket

Please let us know what you find.

Cheers, Ken

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Wednesday, March 14th, 2018 AT 11:47 AM
Tiny
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Thank you.
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Thursday, March 15th, 2018 AT 5:36 PM
Tiny
KEN L
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Please let us know if you need anything else to get the problem fixed.

Cheers, Ken
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Friday, March 16th, 2018 AT 11:07 AM
Tiny
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Okay.
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Friday, March 16th, 2018 AT 4:58 PM
Tiny
MADDIE EDGAR
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Use a C-Clamp. Fasten it around your coil pack after attaching it to your spark plug. I've had the same problem with the same engine and motor and car. Been using a C-Clamp for a little over 6 months with brand new spark plugs and coil packs working fine. It's a hefty cost to replace all that for one screw hole problem. Also try thread sealant the high temperature, I heard it works as well.
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Tuesday, March 9th, 2021 AT 8:18 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Hi,

Thanks for the info, but I would be concerned that a c-clamp would eventually come loose and potentially cause other issues. For that reason, I would fix it properly.

Take care,
Joe
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Friday, March 12th, 2021 AT 11:02 PM

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