I see sparks emanating from the sides of all six coil packs.

Tiny
BLUEFISH001
  • MEMBER
  • 2003 CHRYSLER 300
  • 3.5L
  • V6
  • FWD
  • AUTOMATIC
  • 140,000 MILES
In the process of diagnosing a camshaft sensor error I took the time to look under the car at night with no lights on. What I see is sparks emanating from all six coil packs. From what I can tell the sparks appear to be jumping between the coil and the surrounding metal casement attached to the coil. In an effort to eliminate variables, I replaced all the ground straps to the engine as well as the negative ground to the battery. Additionally I pulled all the coils and plugs. The plugs are platinum plugs with approximately 30,000 miles on them. The wires were replaced at the same time as the plugs. I did notice some corrosion on the coil packs and used a small brass dremel tool to clean up. Additionally I apply dielectric grease and put everything back together. Although the car appears to be running somewhat better, I'm still seeing the same sparks emanating from the coil packs. The question is: has anybody else seen or experienced the same issue? Is this a sign that the coil packs are damaged?
No codes for misfire. Only intermittent code for camshaft position sensor. Did an ohm test on each coil and 3 were.9, 2 were 1.0, and 1 was 1.2. The vehicle has a somewhat rough idle. That is to say the idle gives a slight shake. There are no issues with acceleration or power. Of course until we started to have the camshaft position sensor issue. I don't doubt that I have a bad/failing camshaft position sensor, but as I have a obvious issue with the coil packs I am going to attempt to resolve the one issue first and eliminate a variable. I'm going to try replacing the plugs initially to confirm that I do not have a resistance issue with the plugs. The wires and boots were replaced with the previous plugs and show no sign of wear. My gut is telling me that the coil packs are bad... Or in a state of going bad possible because of bad plugs or wires. I have no idea how long this condition has existed, but it could be several years or more. This might account for the fact that all the coil packs appear to be exhibiting the same aforementioned sparking. I was really hoping that somebody would have seen this issue before.
Tuesday, March 1st, 2016 AT 10:22 AM

7 Replies

Tiny
WRENCHTECH
  • MECHANIC
  • 20,761 POSTS
What brand of plugs did you use. These should be either Champion or NGK and nothing else. Absolutely no Bosch.

What you are seeing in the coils is called leakage. It will lead to misfire. You should not be seeing that and it would be a good idea to replace the coils.
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Tuesday, March 1st, 2016 AT 4:42 PM
Tiny
BLUEFISH001
  • MEMBER
  • 4 POSTS
NGK 7781 #ZFR5LP13G Laser Platinum in 11 / 17 / 2012
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Tuesday, March 1st, 2016 AT 5:29 PM
Tiny
WRENCHTECH
  • MECHANIC
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That's fine, Sounds like you just have some tired coils.
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Tuesday, March 1st, 2016 AT 5:31 PM
Tiny
BLUEFISH001
  • MEMBER
  • 4 POSTS
I found these as the best price. http://tinyurl.com/hq6daqb
They are about half the price of others I have found. Thoughts?
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Tuesday, March 1st, 2016 AT 5:34 PM
Tiny
WRENCHTECH
  • MECHANIC
  • 20,761 POSTS
Watch out for that Chinese stuff. You get what you pay for.
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Tuesday, March 1st, 2016 AT 5:37 PM
Tiny
BLUEFISH001
  • MEMBER
  • 4 POSTS
Thank you!
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Tuesday, March 1st, 2016 AT 6:21 PM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 48,363 POSTS
Let us know how it turns out so you can others
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Monday, March 7th, 2016 AT 5:23 PM

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