Hi guys. KASEKENNY1, I think you were right to suggest checking fuel pressure, but a leaking check valve in the pump assembly is the last thing on the list of suspects. A leaking injector is much more common. There's a fuel pressure test port on the fuel rail. Pop a gauge on there and you should find around 45 - 50 psi while the engine is running. When stopped, a leaking injector will bleed fuel pressure off in an hour to overnight.
The second-most-likely cause is a leaking fuel pressure regulator, also on the fuel rail, but Chrysler has had very little trouble with theirs. To identify that, use a hose pinch-off pliers to pinch the smaller of the two rubber hoses where they cross over from the right strut tower to the engine. If pressure still bleeds down, pinch the larger supply hose. If pressure still bleeds down, it is due to one of the injectors.
If you find fuel pressure drops while driving, and that's when the loss of power occurs, the best suspect is the strainer on the bottom of the fuel pump housing, especially if that pressure drops off rather slowly. A clue is it will pop back up to normal when you lift the accelerator pedal for an instant. That strainer used to be a replaceable item that snapped onto the bottom of the housing, but in 2005, that is built into the assembly. When you replaced the pump a year ago, if you transplanted a new pump and motor into the old housing, you likely didn't get a new strainer. You'd have to replace the entire assembly that includes the new strainer.
The first time this happened to me on my '88 Grand Caravan, it acted up on the hottest day of summer, and the next day, then not again for over six months. The strainer became plugged at 220,000 miles and caused stalling when the highest volume of fuel is being pumped, which is during coasting. At highway speed the engine ran fine. Had the same problem at 400,000 miles. Replaced the rusty gas tank at that time, but another new strainer is what solved the loss of power. Took me a year and a half of driving around with the fuel pressure gauge tied to the radio antenna, and then it only acted up while dragging a tandem-axle enclosed trailer that's bigger than that van. By watching the fuel pressure slowly drop to 20 psi, then lifting the accelerator pedal, I was able to easily nurse it home 55 miles that way. The sputtering didn't occur until pressure got down to 15 psi, but most engines will have symptoms long before fuel pressure drops that far.
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Monday, January 18th, 2021 AT 4:00 PM