GMC Muffler Inlet Size Mismatch
Suggested Repair
Use a 3-inch to 2.5-inch adapter to fit the glasspack, and a reverse adapter on the outlet if pipe continues past the muffler. The freer-flowing glasspack should cause only minor restriction on a stock engine, though a big-block such as a 454 may notice it slightly. A 3-inch glasspack is another option if the muffler has not already been purchased.
Conversation Summary
The owner of a GMC cab-and-a-half long-box truck has a rusted muffler and wants to install a Purple Hornie glasspack. The intermediate pipe is 3 inches and the muffler inlet is 2.5 inches, so they asked whether a reducer would hurt performance. The expert said an adapter should be fine because a glasspack flows more freely than a stock muffler, with little concern unless the engine is a large big-block, and noted that 3-inch glasspacks are available.
