Front brakes locking up

Tiny
RUSTY RELICS
  • MEMBER
  • 1994 TOYOTA PICKUP
  • 3.0L
  • V6
  • 4WD
  • MANUAL
  • 160,000 MILES
I blew a brake line on the rear of my truck, I then fixed the line and bled the brakes, I took it out for a test drive and after using the brakes 4 or 5 times the front slowly locks up. I then have to open the bleeders on the calipers one at a time to relieve the pressure and the back off but repeats soon after " I'm thinking master cylinder. What are your thoughts?
Wednesday, October 23rd, 2019 AT 10:05 AM

2 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,873 POSTS
You've already figured out the first step. That is opening the bleeder screws. Next time this happens, loosen the soft metal line nuts right at the master cylinder. If that lets the brakes release, the best suspect is the brake light switch is misadjusted and is holding the brake pedal down a little.

A less-common possibility is when the brake line started leaking, the brake pedal got pushed more than half way to the floor. This is also a common mistake when pedal-bleeding with a helper. Crud and corrosion build up in the lower halves of the bores in the master cylinder where the pistons don't normally travel. It's fairly common, when pushing the brake pedal more than half way, either when bleeding or when surprised by a sudden leak, the rubber lip seals on those pistons get ripped as they run over that crud. The most common symptom is a slowly-sinking brake pedal that often doesn't show up until two or three days later. The less-common possibility is some of that corrosion got scraped off and pushed out the port. Ports for rear drum brakes have a "residual check valve" in them that lend themselves to becoming plugged easier than the port for disc brakes, but it is still something to consider.

If the front brakes do not release when loosening the line at the master cylinder, you'll need to open the circuit at various other places to figure out where the pressurized brake fluid is being trapped. The most common suspect is a front rubber flex hose. I mentioned the other possibilities first because this happened right after the repairs to the rear line. A flex hose that is coming apart inside is its own problem. It isn't caused by anything related to repairing the rear line.
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Wednesday, October 23rd, 2019 AT 5:42 PM
Tiny
KASEKENNY
  • MECHANIC
  • 18,907 POSTS
Hi,

More than likely it is the master cylinder not releasing the pressure but I am not sure how it would be related to the line in the rear.

At this point, I would just go ahead and replace it and re test. The only other thing that I would check before you do that is to make sure the brake lines are not swelling. You can check this by getting them to lock up and then holding the line while you relieve the pressure. If you feel the line compress then the line is swelling and needs replacing. If not, I am sure it is the master cylinder. Let me know what you find. Thanks

https://www.2carpros.com/articles/how-to-replace-a-brake-master-cylinder
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Wednesday, October 23rd, 2019 AT 5:46 PM

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