Engine stalls while driving? Starts right back up?

Tiny
WMRAPP
  • MEMBER
  • 2006 DODGE CARAVAN
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 34,000 MILES
Driving my Dodge Grand Caravan on a long highway trip - about 100 miles into the trip, the whole car died - like the ignition was turned off. I simply reached down and turned off, then back on the ignition - and we restarted and kept going with the flow. I don't think I shifted to neutral - just stayed in drive. Drove another 100 miles home without incident, and have been driving for 2 months w/o problem. I'm worried this will happen again, and I'll die (first the car, then me) in the middle of the freeway
Any ideas? Thanks
Tuesday, December 1st, 2009 AT 6:52 PM

26 Replies

Tiny
CH112063
  • MECHANIC
  • 1,320 POSTS
If its shutting off codes may be stored. There is a "scan engine" section which explains how to see if your not getting a crankshaft sense or other problem. It's under 'site menu'. If you get any codes, it will help. ok

This guide can help find the problem

https://www.2carpros.com/articles/engine-stalls

Please run down this guide and report back.
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Tuesday, December 1st, 2009 AT 8:59 PM
Tiny
DESKRICK
  • MEMBER
  • 2 POSTS
  • 2005 DODGE CARAVAN
  • 6 CYL
  • FWD
  • AUTOMATIC
  • 96,000 MILES
When we try and start the van it wont start but know when we are driving and come to a stop light it almost stalls
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Monday, September 21st, 2020 AT 11:24 AM (Merged)
Tiny
CARADIODOC
  • MECHANIC
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Sounds like the battery might have been disconnected or run dead recently. If so, the Engine Computer lost its memory and has to relearn "minimum throttle" before it will know when it must be in control of idle speed. It also might not give you the normal "idle flare-up" to 1500 rpm when you start the engine. To meet the conditions for the relearn to take place, drive at highway speed with the engine warmed up, then coast for at least seven seconds without touching the brake or gas pedals.
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Monday, September 21st, 2020 AT 11:24 AM (Merged)
Tiny
SHAWNTEL
  • MEMBER
  • 1 POST
  • 2005 DODGE CARAVAN
  • 4 CYL
  • 4WD
  • AUTOMATIC
  • 72,000 MILES
My car shut off on me in the process of making a turn what we be the cause of that?
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Monday, September 21st, 2020 AT 11:24 AM (Merged)
Tiny
BMRFIXIT
  • MECHANIC
  • 19,053 POSTS
Check for codes 1st and fix as needed if any
clean Throttle body and IAC valve
no codes check fuel pressure and check for pending codes and suspect crank sensor
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Monday, September 21st, 2020 AT 11:24 AM (Merged)
Tiny
MEEMEE2
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  • 1 POST
  • 2005 DODGE CARAVAN
  • 6 CYL
  • 4WD
  • AUTOMATIC
  • 168,965 MILES
What is the problem with my car 2005 dodge grand careavan well it stop running out of the blue
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Monday, September 21st, 2020 AT 11:24 AM (Merged)
Tiny
TRF83
  • MEMBER
  • 1 POST
My windstar just did the same thing.
Have you tested the battery, checked the alternator and starter?
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Monday, September 21st, 2020 AT 11:24 AM (Merged)
Tiny
JDL
  • MECHANIC
  • 16,098 POSTS
If it cranks good but won't start, have a helper crank it, while check for spark at the spark plugs. If you have spark everywhere, use a gage and check fuel pressure.
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Monday, September 21st, 2020 AT 11:24 AM (Merged)
Tiny
KNIZET
  • MEMBER
  • 4 POSTS
  • 2005 DODGE CARAVAN
Engine Performance problem
2005 Dodge Caravan 6 cyl Front Wheel Drive Automatic

I have a 2005 Grand Caravan with approx 58K miles. My problem is that the engine stalls after travelling approx 1/8 mile after every fuel fill up. I always shut the engine off during fill ups, tighten the gas cap at least 2 clicks, then start the van. Approx 1/8 mile after leaving the gas station, the engine develops serious misfire, sometimes dying completely. After restarting, and nursing it through the misfire period, the problem goes away, only to reappear at the next fill up. The gas cap seal has been checked and is ok. Is this a fuel pump issue, or fuel recovery system problem? I'm perplexed. Please help
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Monday, September 21st, 2020 AT 11:25 AM (Merged)
Tiny
CARADIODOC
  • MECHANIC
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Thanks to more and more federal mandates, there is a system to monitor for fuel system leaks and to control expanding fuel vapors. Part of the vapor recovery system draws in the stored vapors until they can be burned in the engine. The engine computer is programmed to expect additional fuel when the "purge" system is being operated. Over-filling the tank allows liquid fuel to enter the vapor recovery tube near the top of the filler pipe. This raw liquid fuel presents way more fuel, by volume, than the computer expects and it can't adjust regular fuel metering to an acceptable level. The engine is getting too much fuel until the liquid is sucked out of the recovery system.

To prevent over-filling, when the pump clicks off, just finish out the dollar or the gallon and don't stuff any more fuel in. Some manufacturers go so far as to require you to not add any fuel at all once the pump kicks off.

Caradiodoc
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Monday, September 21st, 2020 AT 11:25 AM (Merged)
Tiny
RXLHOUSTON
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  • 1 POST
  • 2005 DODGE CARAVAN
  • 4 CYL
  • FWD
  • AUTOMATIC
  • 100,700 MILES
MY check engine light came on while I was driving and the motor shut down just as the light came on. I tried to start the car afterwards but the engine doesn't turn over. What could be the proble?
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Monday, September 21st, 2020 AT 11:25 AM (Merged)
Tiny
OBXAUTOMEDIC
  • MECHANIC
  • 3,711 POSTS
Hello,

Could be any number of things.

First thing would be to get codes read and post here.

Possibilities.

Cam Sensor
Crank Sensor
TPS (Throttle Position Sensor)
Fuel Pump
Ignition Coil
Broken Timing Belt

There are other possibilities. Getting codes read will help in reducing these possibilities.

Mark

.
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Monday, September 21st, 2020 AT 11:25 AM (Merged)
Tiny
CEEBE3216
  • MEMBER
  • 1 POST
  • 2004 DODGE CARAVAN
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 71,588 MILES
Every time I fill up with gas the engine stall as I drive away from the station. Often more than once. Doesn't make a difference what station or Octane I use. After I drive for a few (10 t0 20) minutes, I don't have any problems until I fill up again. I don't overfill the car just fill till the pump turns off. Seems like it has an airlock. Thanks for any help you can give.
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Monday, September 21st, 2020 AT 11:25 AM (Merged)
Tiny
CH112063
  • MECHANIC
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I think it may be more the fuel pump then anything else. You could try changing parts but see if it's fuel pressure your losing by using a guage. The cap would not give you that type of problems but the weight of the fuel on the pump might. Have the computer tested for fault codes. I saw no service bulletins concerning this, and you would smell gas fumes if you had a vapor lock problem. Ok
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Monday, September 21st, 2020 AT 11:25 AM (Merged)
Tiny
DOCRIGSBY
  • MEMBER
  • 1 POST
  • 2004 DODGE CARAVAN
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 87,000 MILES
When I fill the gas tank to full, the car will occasionally stall.

I believe that the valve that goes to the vapor canister is faulty and may be allowing an overfill condition. I know in other vehicles that this valve is called an ORVR, but I cannot identify it @ Chrysler's website or other parts suppliers.

I know that some fuel pumps have this feature as a component of the fuel pump module, but this does not appear to be the case on this vehicle.

I am having difficulty identifying the specific component that is faulty.

The check engine light identified the egr valve, which I already replaced, but the light went back on.

Is there a valve that can be ordered to fix the issue OEM or otherwise?

I am trying to avoid a $400+ repair bill for something that appears to be a simple fix.
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Monday, September 21st, 2020 AT 11:25 AM (Merged)
Tiny
CH112063
  • MECHANIC
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An evaporative emissions purge solenoid is the valve that's controlled by the PCM and purges the vapors into your engine when temperature and speed all meet up and the computer operates this solenoid valve. It's not supposed to allow a purge so fast after a restart. Also if broken, they usually cause a purge all the time.
It's referred to as an evap. Purge solenoid, hases two vacuum hoses and a 2 wire connector on it. If you follow the one vacuum hose it leads to the vapor cannister and the larger hose coming out of it goes to your intake, you can close this off to check it. Also the EGR systym uses the same type of setup. See what the code says now. This evap solenoid is mounted on the right side of the engine compartment. Both are PCM controlled and I wouldn't want another sensor to be causing both. I just wanted you to understand these enission control systems a bit better. Good luck, I can't say I blame you for saving money but the light may need to be reset.
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Monday, September 21st, 2020 AT 11:25 AM (Merged)
Tiny
DESI50132
  • MEMBER
  • 3 POSTS
  • 2004 DODGE CARAVAN
I can put my van in reverse and then put it in drive and start driving then all of a sudden it will rev up and stop. I have to put the van back in park for a few minutes then put it back in drive for it to go. It is also sluggish. And I am scared its gonna die on me when I'm driving.
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Monday, September 21st, 2020 AT 11:26 AM (Merged)
Tiny
DOCFIXIT
  • MECHANIC
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Check engine light coming on?
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Monday, September 21st, 2020 AT 11:26 AM (Merged)
Tiny
DESI50132
  • MEMBER
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Yes it is
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Monday, September 21st, 2020 AT 11:26 AM (Merged)
Tiny
DOCFIXIT
  • MECHANIC
  • 18,828 POSTS
Limp it into an AutoZone have codes read then post will advise
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Monday, September 21st, 2020 AT 11:26 AM (Merged)

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