Does not start, fuel injection problem?

Tiny
ABAYA
  • MEMBER
  • 2009 CHEVROLET CAPTIVA
  • 2.0L
  • 4 CYL
  • TURBO
  • 4WD
  • MANUAL
  • 130,000 MILES
Why does the fuel not go to common rail and take the return line? Thus, the pressure stays zero in the common rail and the engine does not start. Thank you very much.
Sunday, March 17th, 2024 AT 10:14 AM

25 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
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This can be because you are out of gas, the primary fuel pump stopped working (common) or the fuel pump relay stopped working, here is the location of the fuel pump relay so you can swap it out, then while cranking the engine over test the grey wire for power and if so the fuel pump needs to be replaced.

https://www.2carpros.com/articles/how-to-use-a-test-light-circuit-tester

Here is how to test the for power and I have left the instructions on how to replace the pump which the tank needs to be removed for.

Here is how to drain the fuel from the tank:

https://youtu.be/Q5MH2gnyFH0?si=elF5bIrBlkagkirL

Can I ask if the security light is flashing when cranking the engine over? Check out the images (below). Please upload pictures or videos in your response to the problem so we can see what's going on.
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Monday, March 18th, 2024 AT 11:30 AM
Tiny
ABAYA
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  • 2009 CHEVROLET CAPTIVA
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After I had rebuilt my engine, I couldn't start it. All is right, there's any dtc shown on the scanner.
The pressure in the rail is 65000 kps.
Please help me.
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Tuesday, March 19th, 2024 AT 9:46 AM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Hi,

In most cases a crank no start condition is caused either by a fuel related issue or an ignition problem.

See if it will start if you use starting fluid. If it does and then stalls, it's fuel related. If there is no change, then I need you to check for ignition spark at the plugs.

Here is a link that explains how that is done:

https://www.2carpros.com/articles/how-to-check-for-ignition-spark

Additionally, if you can record it cranking and upload it for me to hear, I should be able to tell if there is a timing or compression issue.

Let me know.

Joe
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Tuesday, March 19th, 2024 AT 9:46 AM (Merged)
Tiny
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Hi Joe, In this engine there's no spark. Sorry, I forgot to mention that the engine Z20S is a diesel one.
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Tuesday, March 19th, 2024 AT 9:46 AM (Merged)
Tiny
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Thank you very much.
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Thursday, March 21st, 2024 AT 6:18 AM
Tiny
KEN L
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I would try a little starting fluid to see if it will run that way you can see if it is a fuel problem or not.
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Friday, March 22nd, 2024 AT 9:58 AM
Tiny
ABAYA
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Thank you sir,
Yes it runs and stall.
By the other hand, I hear the fuel pump working, but the fuel return to the tank.
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Monday, March 25th, 2024 AT 9:32 AM
Tiny
KEN L
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It sounds like you need a new fuel injection pump, do you have fuel in the tank? Also lets run the codes to see if any are present.

https://www.2carpros.com/articles/checking-a-service-engine-soon-or-check-engine-light-on-or-flashing

Please go over this guide and get back to us.

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Tuesday, March 26th, 2024 AT 9:14 AM
Tiny
ABAYA
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Thank you, sir,
There is non mil on the dashboard.
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Friday, March 29th, 2024 AT 12:05 PM
Tiny
KEN L
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Does the engine run on starting fluid? They make starting fluid for diesel engines, and if it does run the high-pressure fuel pump is probably bad. I would run the codes anyway even though you don't have a check engine light.
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Saturday, March 30th, 2024 AT 11:04 AM
Tiny
ABAYA
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Hi,
Yes, the engine runs on starting fluid and stop. Besides this, there is an incomprehensible DTC code p0335, because the sensor is new, the wires and connector are good. The reluctor wheel is also okay. Please help.
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Tuesday, April 2nd, 2024 AT 1:52 PM
Tiny
KEN L
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If the wiring is good then the PCM might be bad.

The code P0335 typically refers to a "Crankshaft Position Sensor A Circuit Malfunction"

I would confirm the wiring is okay then replace the PCM with a preprogrammed unit you can get by searching google or ebay.
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Tuesday, April 2nd, 2024 AT 8:41 PM
Tiny
KEN L
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Anything?
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Saturday, May 11th, 2024 AT 12:41 PM
Tiny
ABAYA
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Thank you sir.
But the scanner shows the number of turns of the crankshaft when I try to start up the engine. Is this mean that the sensor is okay?
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Sunday, May 12th, 2024 AT 9:11 AM
Tiny
KEN L
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Yes, if it shows RPM it is working, we should have done this early, can you please turn the system on and check all fuses please?

https://www.2carpros.com/articles/how-to-check-a-car-fuse

Be sure to check the BCM fuses. Check out the images (below). Let us know how it goes.
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Sunday, May 12th, 2024 AT 12:24 PM
Tiny
ABAYA
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Thank you, sir.
But the scanner shows the number of turns of the crankshaft when I try to start up the engine. Is this mean that the sensor is okay?
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Monday, May 13th, 2024 AT 1:15 AM
Tiny
ABAYA
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Thak you very much, sir.
All fuses are okay.
However, during the rebuild of the engine, I have changed the injectors without their calibration.
Does this interfere in the engine start?
Please send me the procedure to calibrate them.
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Monday, May 13th, 2024 AT 1:26 AM
Tiny
ABAYA
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Sorry, I mean programming.
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Monday, May 13th, 2024 AT 8:57 AM
Tiny
KEN L
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I have not heard of calibrating the fuel injectors, is there a code for it?
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Monday, May 13th, 2024 AT 10:23 AM
Tiny
ABAYA
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Hi sir,
Sorry, I mean programming the injectors in the ECM
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Monday, May 13th, 2024 AT 11:08 AM

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