Ok. Just in case someone has issues in the future and finds this thread.
For starters. I put the compression tester in cylinder #1 - found the compression stroke. My harmonic balancer had NOT slipped - TDC was right where it was supposed to be.
I was one tooth off on the distributor. If you're even one off, the engine will not fire.
Secondly - truck ran great for about 5 mins and then died.
When I originally tore the crank apart, I laid out all of my nut caps, nuts, etc. Just the way I took them off.
RULE #1 - kick buddies out of the garage for reassembly.
They started grabbing nuts for the push rod caps from anywhere - the nuts SHOULD go back on the same bolt they came off of - otherwise when putting the torque wrench to it - you will not get a good reading for 22# torque.
I burnt up one bearing (which seized after 5 mins) and messed up the threads on two push rods. Not only that but scored my new reman'd 2020 crankshaft.
RULE #2 - don't bother with a 2020 reman'd crankshaft. Buy a 1020. After seizing that one bearing, I also scarred the crankshaft - it's too far out to be reground.
End result - bought a reman'd engine from O'reilly's today (3 year warranty/40,000 miles = $1800.00 including fulll gasket kit). Should be here soon. My uncle decided after tearing into it that it wasn't worth the effort to rebuild because of low compression in a couple of cylinders. He also couldn't buy new bolts for the push rods, and I had a few close to being burnt valves. By the time we got done going through it - we decided to just buy the reman'd engine.
Mostly because I HAVE to use this truck to tow my Lund. Could've got it running but would not have felt like we made the best choice for salmon/walleye fishing all across Michigan.
Truck will be on the road again soon - with a new engine.
Many, many thanks to all who tried to help!
Tuesday, March 31st, 2009 AT 5:50 PM