1997 Chevy Truck 97 K1500 w/305

Tiny
DOCFIXIT
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O.K. Good luck will keep fingers crossed
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Tuesday, March 17th, 2009 AT 9:00 AM
Tiny
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One more question? I just bought the right compression tester.

Will my compression readings be low - since the engine is only turning over and not idling at higher rpm's, nor hasn't run in a while and will not be at normal operating temp?

Or, should they be pretty close to spec (>100psi) while turning over without spark?
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Tuesday, March 17th, 2009 AT 11:56 AM
Tiny
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Compression reading should be spec. At starter RPM.
You should have @150 psi what do you read?
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Tuesday, March 17th, 2009 AT 12:07 PM
Tiny
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Won't know until tonight. Still at work. Thanks!
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Tuesday, March 17th, 2009 AT 12:12 PM
Tiny
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Sorry all. Not much to report this morning. I'm chasing down an intermittent short or open to my starter solenoid. Thought I had it fixed (see previous post) and now I'm back at it. It's doing the same thing as earlier. Turn the key to start - and nothin'.

I can hear the fuel pump kick in and the new starter realy at the underhood fuse box click. But nothing at the starter solenoid - not even a click.

Hopefully will find it tonight and get back to my firing issue. Thanks.
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Wednesday, March 18th, 2009 AT 7:51 AM
Tiny
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Ok. Just in case someone has issues in the future and finds this thread.

For starters. I put the compression tester in cylinder #1 - found the compression stroke. My harmonic balancer had NOT slipped - TDC was right where it was supposed to be.

I was one tooth off on the distributor. If you're even one off, the engine will not fire.

Secondly - truck ran great for about 5 mins and then died.

When I originally tore the crank apart, I laid out all of my nut caps, nuts, etc. Just the way I took them off.

RULE #1 - kick buddies out of the garage for reassembly.

They started grabbing nuts for the push rod caps from anywhere - the nuts SHOULD go back on the same bolt they came off of - otherwise when putting the torque wrench to it - you will not get a good reading for 22# torque.

I burnt up one bearing (which seized after 5 mins) and messed up the threads on two push rods. Not only that but scored my new reman'd 2020 crankshaft.

RULE #2 - don't bother with a 2020 reman'd crankshaft. Buy a 1020. After seizing that one bearing, I also scarred the crankshaft - it's too far out to be reground.

End result - bought a reman'd engine from O'reilly's today (3 year warranty/40,000 miles = $1800.00 including fulll gasket kit). Should be here soon. My uncle decided after tearing into it that it wasn't worth the effort to rebuild because of low compression in a couple of cylinders. He also couldn't buy new bolts for the push rods, and I had a few close to being burnt valves. By the time we got done going through it - we decided to just buy the reman'd engine.

Mostly because I HAVE to use this truck to tow my Lund. Could've got it running but would not have felt like we made the best choice for salmon/walleye fishing all across Michigan.

Truck will be on the road again soon - with a new engine.

Many, many thanks to all who tried to help!
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Tuesday, March 31st, 2009 AT 5:50 PM
Tiny
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Great advise and Rules to go by Hope all ends well and you get to some fishing.
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Wednesday, April 1st, 2009 AT 7:57 AM

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