Good morning,
The rusted bolts either need to be heated up with a torch or cut off with a air tool to remove the bolts.
You need to replace the converter with a replacement. Bypassing it will not work as you will have a check engine light and on top of that, it is a federal violation to remove the converter.
Also, you will not be able to pass smog inspection without the converter installed.
REMOVAL
1. Remove engine under cover, with power tool.
ImageOpen In New TabZoom/Print
2. Disconnect the electrical connector of each heated oxygen sensor, and unhook the harness from the bracket and middle clamp on the cover.
3. Remove the heated oxygen sensors with Tool.
CAUTION:
Be careful not to damage heated oxygen sensor.
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 inch) onto a hard surface such as a concrete floor; use a new one.
4. Remove the lower exhaust manifold cover.
5. Remove the exhaust front tube.
6. Remove the upper exhaust manifold cover.
ImageOpen In New TabZoom/Print
7. Loosen the nuts in the sequence shown, on the exhaust manifold and three way catalyst.
8. Remove the exhaust manifold and three way catalyst assembly and gasket. Discard the gasket.
Images (Click to make bigger)
SPONSORED LINKS
Monday, March 30th, 2020 AT 3:17 AM