Ball joint issues

Tiny
JASON FESSENDEN
  • MEMBER
  • 2000 CHEVROLET TRUCK
  • 5.7L
  • V8
  • 4WD
  • AUTOMATIC
  • 200,000 MILES
Hello! I am in the process of replacing my ball joints. The bottoms are not pressing in like they should. I have never had an issue like this. No matter how straight it starts to go in, they want to go sideways. Cannot get it to press back in. These are lower joints. The tops are bolt in. I did already check to see if they are the right ones, which they are, they are the exact size. Used a micrometer. Is there anyone out there with a trick or two that might help me get these pressed? I have literally spent most the day trying to get the lower back in. Thanks
Wednesday, February 28th, 2018 AT 4:48 PM

3 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,871 POSTS
What model truck do you have? Can you post a photo of the control arm and of the pressing tool you are using? Have you compared the new ball joint to the old one?
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Wednesday, February 28th, 2018 AT 5:25 PM
Tiny
JASON FESSENDEN
  • MEMBER
  • 31 POSTS
1998 Chevrolet 1500 four wheel drive. I will be able to get a picture tomorrow, it is too dark now. I have compared the joints and they are the same size.
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Wednesday, February 28th, 2018 AT 5:27 PM
Tiny
CARADIODOC
  • MECHANIC
  • 33,871 POSTS
In the meantime, check for burrs in the control arm. I have had more problems with the hole being wobbled out and the ball joint goes in too easily or even falls out. A lot of replacements even come with a giant snap ring, but a better and perfectly acceptable solution is to put a couple of small welds on it in an area easy to get to later to cut them when the ball joint needs to be replaced again. The snap ring is more of an insurance measure, but it will not keep the ball joint from wobbling the hole out even more.

The tool I use looks like a giant C-clamp with various cones and discs. There is a cone just the right diameter to sit on a flat flange on the joint. The joint cannot help but to go in straight, but I have run into problems of my own doing. The cone is pressed with a disc that sits in the C-clamp, and the proper disc for this purpose has a hole in the middle large enough for the ball joint's stud to peek through. I have had that stud get stuck under the disc, then the pressing force is applied to the stud rather than the joint's housing. That will destroy the threads on the end of the stud, and I have even gone so far as to push the ball through the plate in the bottom of the housing.
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Wednesday, February 28th, 2018 AT 6:11 PM

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