You're confusing two circuits. One is the 12 volts that feeds the ASD relay all the time. The other one gets that 12 volts switched onto it when the contacts close in the ASD relay. Think of a light switch in your house. One wire has voltage all the time. The other wire has voltage when you turn the switch on. From your previous observations, it's the first one that's missing, and as such, there is no voltage to get switched onto the second wire.
The ASD relay is what does the switching, but that is told to turn on by the Engine Computer. The computer turns that relay on for only one second when you turn on the ignition switch, then again during engine rotation, (cranking or running). It's the cranking and running when the distributor pick-up assembly develops the signal the computer looks at to know when to turn the ASD relay on again.
I wouldn't monkey with the distributor pick-up yet. That will introduce another variable that can potentially also cause a crank / no-start, then we might be looking for two different problems. The first thing we have to do is find that 12 volts on the red wire at the ASD relay's socket. For the type of problem we're working on, and the nature of the circuit, a test light is much more accurate than a digital voltmeter. You can use either, but the voltmeter can give misleading readings.
The test light's clip must be on ground, preferably right on the battery's negative cable clamp. While you're there, follow the smaller black negative battery wire to where it bolts to the body and be sure that connection is tight and not rusty. Touch the test light's probe to the red wire in the ASD relay's socket. If there is no 12 volts there, I'm going to have to find another diagram that shows better detail as to where the fuse link wires are.
The red arrow in the diagram is pointing to that red wire. It's listed as "J11 14RD" That's circuit J11, a 14 gauge red wire. If we could follow that wire further, the next thing we'd come to is likely to be a 16-gauge wire, about six inches long. Perhaps a better way to say that is that 14-gauge red wire is cut, then a six-inch piece of 16-gauge wire is spliced in by that cut. Since the 16-gauge wire is a smaller diameter, if something in that circuit becomes shorted, it is going to overheat and burn open first, thus saving the rest of the wire from damage. The fuse link wire itself is regular electrical wire, but since that is where it's going to burn open, the insulation is designed to not melt or burn as would happen to a regular wire. Part of the make-up of the insulation results in it having a dull color, not shiny like regular wire.
Technically you could reconnect the ends of a burned fuse link wire, solder them together, then seal it with heat-shrink tubing and it would continue to protect the circuit, but that is not an acceptable repair because if it burns open a second time, the heat-shrink tubing is what could start on fire. The same is true with electrical tape, but we never use that in cars as it will unravel into a gooey mess on a hot day. If you do find a fuse link wire burned open, I would strip the ends and twist them together for a very temporary repair to see if the engine starts and runs. That wire burned open for a reason, and if that occurs again, it's still going to burn the old, reconnected link open, thus sparing you from replacing the link over and over. Once we know no more problems exist, then it's proper to install the correct new fuse link.
Friday, April 12th, 2019 AT 5:54 PM