Looking for the pcm pinout chart

Tiny
FIREMECH
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  • 2004 FORD ESCAPE
  • 65,000 MILES
I have an active code p0354. I need to check the wiring for either an open or short. The pcm I have has three separate plugs not the large single one I can find schematics for. Can you supply me with the pinout locations for the coil drivers? 3.0 engine
Let me know.

Thanks,

Rick
Wednesday, November 23rd, 2011 AT 1:20 AM

15 Replies

Tiny
WRENCHTECH
  • MECHANIC
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Apparently that is what happened. It has a 2005 computer. Looks like they are all on the middle plug. Here is the PCM pin out and the gnine wiring diagrams so you can see how the system works. Check out the diagrams (Below). Please let us know if you need anything else to get the problem fixed.
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Wednesday, November 23rd, 2011 AT 5:04 PM
Tiny
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Thank you very much. I appreciate your help. I'll let you know what I find.
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Wednesday, November 23rd, 2011 AT 6:42 PM
Tiny
DMMATT01
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  • 2005 FORD ESCAPE
  • 2.3L
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My car is a Hybrid and is displaying OBD II Code P0500 - Vehicle Speed Sensor. I would like to trouble shoot from the pins in the PCM, but cannot find a good schematic or pin identification image. I am trying to measure the resistance of all the speed sensors from that one location to narrow down the issue. Would anyone have the pin out identification for all three connectors?
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
SATURNTECH9
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Not a good idea because you won't know if it's the wires or the sensor. Unplug the speed sensor and measure the resistance at the speed sensor itself.
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
DMMATT01
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Thanks for the tip Saturntech9. Part of my troubleshooting technique is to start at the PCM end of the harness & if I got a poor reading then I would go down to the specific sensor. Figured it would be quicker & cleaner : )
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
SATURNTECH9
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More then likely the sensors fail before the wires typically. The sensors get cooked by the Heat. That's why I go to check sensors first.
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
DMMATT01
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Thanks! Just to be sure, should the resistance be around 1600 ohms at the sensor?
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
SATURNTECH9
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Iam having trouble finding the ohms spec for the speed sensor. Is the abs light coming on?It mentioned if a wheel speed sensor wasn't working correctly that code could be set.
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
CARADIODOC
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Hi guys. If this is a three-wire sensor, those can't be tested with an ohm meter. There is circuitry inside. It doesn't have a resistor element in it. Most speed sensors today use a "Hall-Effect" transistor which turns on in the presence of a magnetic field. The magnet in this case is spun on a shaft by the drive gear. Other styles don't have any moving parts. They have a toothed wheel that moves past a magnetized coil of wire. On older versions you COULD read the resistance because that coil and magnet were all that was in there. Those will be two-wire sensors. Three-wire sensors are the ones with the additional circuitry inside. One wire is the power supply. That is usually 5.0 volts, but it could be 8.0 or 10.0 volts. One wire is the ground wire, but it will have 0.2 volts, not 0.0 like you would expect. The third wire is the signal wire.

You won't get a signal from these sensors if the ground or the 5.0 volts is missing. Testing from the Engine Computer connectors is fine if you're doing this in the classroom as a learning experience, but when you're paying by the hour, you want your mechanic doing it the fastest and most efficient way. With the ignition switch turned on, back-probe the wires through their rubber weather-pack seals right at the sensor's connector. For the readings to be valid, they have to be taken with the plug connected. If you have 5.0 volts on one wire and near 0.0 volts on another, the choices are the sensor is defective, the signal wire is open, (cut), or grounded, or a connector terminal is corroded or stretched.

Mechanics don't like to throw random parts at a problem. We start with those quick voltage tests, THEN order the replacement part if that's what it looks like is needed. In the absence of these tests, it's common for a do-it-yourselfer to just get a replacement part to "try". If it solves the problem, fine. If it doesn't, you're out a lot less dollars than it would cost for an hour of diagnostic time. You can head to the repair shop with the confidence to know you've already eliminated one of the possibilities, and the mechanic can concentrate his time on those other areas.

As for those resistance measurements, it's important to understand that values listed in the service manual are just approximate and are just for reference. When specifications say "1600 ohms", some people get all excited if they come up with 1400 or 1800 ohms. With a coil of wire, your reading will be infinite, meaning the coil is open, as in a corroded-off wire, 0 ohms, meaning the ends of the coil are shorted together, or correct. 0 ohms is extremely unlikely simply due to how they're constructed. That is more likely to be caused by the connecting wires outside the actual sensor being shorted together. Infinite is the most common failure and is caused by a tight wire contracting and breaking of the point it's soldered to, or it's corroded off. It is also the typical failure on sensors that have wires that flex, like ABS wheel speed sensors, and breaker points and pickup coils on a moving plate in a distributor.

When you get a good resistance reading, that coil of wire can't go up in resistance from what it was because that requires the piece of wire to become longer or thinner. Neither of those can change. The resistance would go down if many loops in the coil were shorted together, but that only occurs from excessive heat buildup in high-power coils, then the varnish insulation burns off the wires. Examples of high-power coils are power lock solenoids, transmission shift solenoids, starter solenoids, and things like that. Sensor coils dissipate almost no power, so there's no heat. They need a real lot of loops of wire to be able to generate a usable signal, and that's why their resistance is so high. The point of this story is if you have a sensor you can do a resistance test on, it's going to be open, shorted, or okay. It's not going to have a good resistance reading that's wrong.

I never let my students use reference charts in service manuals when testing sensors. We know they're good or bad by their function and design. If a sensor is working properly, how can you say it's defective because its resistance isn't exactly as listed on some chart? Also, we don't test sensors on the job except to verify other test results and to understand how their failure caused the customer's complaint. Customers want their cars fixed quickly. They don't care about parts autopsies. We only test parts in the classroom to understand how they work and why they cause the symptoms they do. You aren't under the same time constraints mechanics are so how you test the circuit is not that important. What concerns me more is Engine Computer connector terminals are very small and delicate and can be easily damaged. The most common problem comes from shoving the test probe into them and spreading the female terminal so it makes no or intermittent contact. Sensor connector terminals are beefier. They can be damaged the same way, but it's much easier to take readings on them without causing damage.

Based on your original post, throw a speed sensor in, erase the fault code, and see if the problem is solved. Being unfamiliar with the circuit, that is the fastest way. The voltage readings I mentioned are a mechanic's starting point because that takes them only a minute or two. There's a 99 percent chance that will be the end of the story. In the one percent chance it is not solved, THEN dig deeper into it or get your mechanic involved.
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
SATURNTECH9
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I have ohms tested three wire crankshaft position sensors really depends on the circuit/sensor.
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
CARADIODOC
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Yup, but you won't find typical resistance values in the service manual for three-wire sensors because there aren't any. Simple sensors with just a magnetized coil have only two terminals, one for each end of the piece of wire. Three-wire sensors have a signal wire and lots of circuitry inside. That circuitry requires a voltage source and a voltage return, (ground), hence the three wires. The ohm meter is reading through that circuitry, and the reading it comes up with will even vary depending on whether the meter uses a nine-volt transistor battery or four "AA" cells. The range will make a difference too because the meter applies different test voltages on different ranges. For example, you might get "16" on the 20k scale, meaning 16,000 ohms, and "820" on the 2k scale, meaning 820 ohms. It takes 0.6 volts to turn on a transistor, and the meter applies a higher voltage to the circuit under test on the lower scales. Some circuitry might get turned on and show up as part of the resistance reading on the lower scales.

We have the advantage of using a scanner. If it shows a proper signal voltage, we're done with that sensor. Everything has to be okay for it to be working.
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
SATURNTECH9
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Also on some scanners like mine you can do graphing for sensors.
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
DMMATT01
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Caradiodoc & Saturntech9 - Thanks for the dialog & input! Since the P0500 - Vehicle Speed Sensor code displayed on the Escape, I was going to check all speed sensors. I appreciate the specs on the voltages and also the warning about damaging the female connections. This model has the gear on the wheels so it's an older style speed sensor (two wire). I also don't like to black box troubleshoot & replace parts just to see if that corrects a problem : ). Thanks again for your help & enjoy your Labor Day!
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)
Tiny
SATURNTECH9
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Your welcome you too my friend.
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Saturday, December 15th, 2018 AT 11:30 AM (Merged)

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