Fuel mileage and emissions have been handled by the engine computer before the exhaust gas leaves the engine. What happens to that exhaust after that does not affect fuel mileage. Catalytic converters are very free-flowing already. They do not offer any restriction to flow. What does happen quite often is aftermarket replacement catalytic converters do not work exactly the same as the originals, and that is detected as an efficiency problem. A related diagnostic fault code will be set, and since that defect could adversely affect emissions, it will turn on the check engine light. A lot of 1996 and newer vehicles must use the original manufacturer's catalytic converters for the emissions system to work properly.
Two things happen when the check engine light is on. The first is if a second, different problem is detected, you will never know it because the warning light is already on. That second problem could be very minor, but turn into an expensive repair when it is ignored.
The second problem is the engine computer is constantly watching up to 2,000 things, and it intermittently runs self tests on various systems. Some of those tests are analyzed by comparing two or more things to each other. As an example, when the engine has been off for more than six hours, the computer knows the coolant temperature sensor and the intake air temperature sensor had better be reading the same temperature. It also knows if the throttle position sensor says the throttle is closed, the engine speed had better be at idle speed or close to it.
When a defect has been detected, in this case, the catalytic converter efficiency problem, any self-tests that need to see the results as changes in oxygen sensor readings will be suspended because the computer knows it cannot rely on the readings it uses for comparisons. With some tests suspended, a new problem could develop, but it will not be detected. If that new problem causes an engine running problem, there may be no diagnostic fault code related to it, and without that, you will have no way of knowing which circuit or system needs to be diagnosed.
Some systems on some engine computers go to a default mode when the check engine light is on. In that mode, the computer may stop operating some systems that provide better fuel mileage to instead, insure the engine runs smoothly with no surging or hesitations. As an example of this, newer Dodge V-8 truck engines cut off fuel to four cylinders at highway speed when they are not needed, to save fuel. Those trucks can achieve twenty eight miles per gallon in that mode. If a totally unrelated problem is detected and the check engine light turns on, the computer will not go into that fuel-saving mode. This is where fuel will be wasted unnecessarily.
Automotive marketing is extremely competitive. If a manufacturer could advertise one more cubic foot of leg room, one more horsepower, one more cup holder, or one more mile per gallon, you can be sure they would do it. If there was anything they could do to the exhaust system to increase power or fuel mileage without sacrificing emissions, you can be sure they would have done it. Do not expect to find anything you can do that they did not already try, regardless of what the advertising propaganda says.
Friday, March 16th, 2018 AT 8:15 PM