Ford owners have been known to run into problems using spark plugs of other brands. Also, stay away from "improved" spark plugs with gimmicks like "split-fire" and special metal alloys. If the engine was not designed to need them, at best, you are wasting your money on things you cannot take advantage of, and at worst, your ignition system will not be able to develop the higher voltage needed to make the spark occur. The goal of any spark plug is to provide a place for a spark to occur. With special metal alloys, you still just get a spark.
Ford has had a real lot of trouble with their ignition coils. Often they fail by still developing a high voltage, but it is not high enough to fire the spark plug. The aftermarket industry does a real good job of providing improved replacement parts. Standard Motor Products is one manufacturer that has been doing this for a long time.
Moog/Federal Mogul is the nation's premier aftermarket manufacturer for steering and suspension parts. They have replacement designs to address Ford's outer tie rod ends that fail in less than 15,000 miles, and they have parts that allow alignment specialists to make alignment adjustments that the Ford designers left off their vehicles.
For some parts like starters and generators, the only way to get a new one is through the dealer, when the vehicle is still under warranty. Even then, you are likely to get a rebuilt part. A new starter will cost between about $500.00 and $800.00. Rebuilt starters use the old housing, covers, and major parts that are not worn. Typically brushes and bearings, and any other high-wear items, are replaced. There are a lot of companies that do nothing but rebuild these parts. You will find them at any auto parts store for a tiny fraction of the cost of a new one. The biggest cost difference between rebuilt starters has to do with the length of the warranty period. You need to return your old starter for the "core" charge, just like you return old pop bottles to be reused.
Almost all body repair panels come from aftermarket suppliers. Those that are certified are going to fit with less customizing work. Factory panels will almost always fit with the least amount of adjustment, but Ford is famous for not supporting their vehicles after they get to be as little as three years old. They have very little available for vehicles over seven years old unless the same parts were used in later years.
Wiring harnesses are extremely expensive because each one is hand-made. It is not uncommon to find a harness will cost over $1,200.00 through the dealer, so we repair them whenever possible. Some people will run a single new wire in an attempt to solve an intermittent electrical problem, but that is not the acceptable procedure. We want to find the exact cause of that problem, then repair it. If, for example, we find a fuse was blowing intermittently because a wire rubbed through where it was laying on the sharp edge of metal bracket, it is just a matter of time before the same thing happens to other wires in that harness. Finding the location of the defect gives us the chance to solve it and prevent that from causing you more problems in the future.
If a wiring harness is badly crushed in a crash, replacing it is often less time-consuming than trying to repair it. A salvage yard is the best place to find a good used harness. Two vehicles that look identical in every way can have a harness that is different. Ford makes a lot of mid-year changes, so you'll usually be asked for the build date on the driver's door sticker. Ford does a good job of putting part number stickers on their harnesses. That makes finding a match in a salvage yard easier.
Almost all brake parts come from aftermarket suppliers, even those you buy from the dealer's parts department. Every brake system has been carefully designed to provide balanced braking, front-to-rear, based on the weight of optional equipment, the vehicle's ride height/weight transfer. One of the variables is the "coefficient of friction" of the brake pads and shoes. Regardless of the cost and quality of those replacement parts, that friction characteristic, and how it changes as the parts heat up, must be identical to that of the original parts. The cost difference can be due to whether or not hardware such as anti-rattle clips are included, and what steps were done to prevent squeals and other noises, and what are left up to the mechanic. When you find more expensive parts, such as ceramic brake pads, it is generally because that is what was originally on the vehicle. The advertising makes you think you are getting something better than original, but regardless of that advertising, the parts must maintain the same coefficient of friction to match the old parts on the other axle.
Original batteries are almost always the lowest quality that will get the job done. The manufacturers get them at real good prices because they buy so many. You will have a hard time finding the same thing at the dealer or at any auto parts store. Everything will have longer warranties, more cold cranking amps, and more reserve capacity. A battery with higher cold cranking amps does not deliver more starting power, at least not directly. Many original batteries are rated at around 700 CCA, (cold cranking amps), but the typical Ford or GM V-8 starter only draws around 300 amps to get started, and about 200 amps to keep running. Any battery can supply that. The lead flakes off the plates in every battery over time. The manufacturer knows how quickly that happens, and provides the longest warranty period possible based on that. Once the flaked-off lead builds up high enough in the bottom of the case, it shorts out that cell, then the battery has to be replaced. Increasing the size of that area in the bottom of the case increases the amount of time before a cell shorts, but it decreases the room for those plates, so it's a trade-off.
As an alignment specialist, I am very fussy about maintaining ride height and factors involving wheels and tires. Without going into all the theory of the unseen alignment angles, and the legal ramifications of changing them, there can be some optional tire sizes you can use. Those sizes will maintain the same "scrub radius", and the associated handling, braking, and steering response. Replacement tires have traction, temperature build-up, and wear ratings that are all trade-offs with one another. Ford is well-known to pull tricks to make their vehicles ride much better than those of their competitors so they will sell more cars, and related to that, they will put on the tires that provide the best ride quality and comfort, with no regard to how quickly they wear out. In the 1980's, their Escorts and Tempos had front wheels that tipped way out on front so the tires rode on their outer edges. The cars rode very smoothly for a little lightweight car, but it was rare to get more than 15,000 miles on a set of tires. To add to the embarrassment, that "camber" angle could not be adjusted. Camber has the biggest effect on tire wear. Looking at the wheel from in front of the car, camber is how much the wheel is leaning out on top. Straight up and down is 0.00 degrees. Most cars call for them to lean out up to about 0.50 degrees. (90.00 degrees would mean the wheel is laying on its side). The Escort/Tempo called for 2 7/16 degrees, and the rear called for the wheels to be leaning in on top a lot. Those cars looked like a new-born horse trying to stand up.
The aftermarket industry came up with "problem-solver" parts that allowed us to fix the rear wheel issue and stand them up straight, but there is no way to fix the front wheels. These are the cars that had the terrible ball joint and tie rod end designs I mentioned. Even the dealers did not try to sell the Ford replacement parts. They had the improved parts delivered from the auto parts stores.
When it comes to replacing computer modules, Ford is not in the business of repairing them, but they do sell them. There are companies that do that for the manufacturers, and they do that for independent repair shops too. You can get a better deal by working with those companies directly, but a new trick started by GM is the need to have the replacement module programmed to your vehicle. Often that can only be done by the dealer, and they sure do not do that for free. GM started that customer-unfriendly business practice, one of many, on some of their 2002 trucks. That should not apply to your vehicle.
Belts and hoses almost always come from the auto parts stores. The dealers stock all the common sizes for most of their models and engines, but they still order them from aftermarket sources. There were six service bulletins that addressed belt squeal problems on Ford trucks, and according to my friend who worked at a dealership, none of them solved the problem. Much of that noise problem has been addressed by the major suppliers, such as Gates.
Ford does not make wiper blades. They buy them from the same suppliers that make them for the auto parts stores. The difference is when you buy the replacement from the dealer, you know it will snap on with little effort. The auto parts store will have fewer part numbers in stock, so it costs them less to maintain their inventory, but they are more likely to be a universal design that needs some minor modifications or adjustments to install. A few vehicles have highly-curved windshields, and the wiper frames need to be able to flex as it crosses those curves. Watch out for some universal blades that fail to make full contact over the full range of sweep.
When it comes to exhaust system parts, most pipes come pre-bent for the application, from aftermarket suppliers. Some cars will not pass emissions testing with aftermarket catalytic converters, so you may need to go to the dealer for those. If they do not have one available for your model and engine size, they will be the people who will know what will work for a replacement.
Monday, November 6th, 2017 AT 5:17 PM