Hi,
Interestingly, the idea that you hear the starter click indicates the circuit is working and sending power to the solenoid on the starter. Since the starter was replaced and if the old one did the same thing, we can assume the starter itself isn't the issue. So that leaves an electrical issue.
So, the most common cause of this type of issue is a weak connection. The starter puts a heavy load on the electrical system. If there is a corroded, loose, or damaged wire, that load can cause it to fail. And yes, it doesn't have to happen all the time. It can be intermittent.
Here is what I suggest. If you haven't already, confirm the battery terminals are both clean and tight. Check for corrosion around where they connect to the battery. See if you are able to turn them back and forth at all. The first link above that I attached will help guide you.
If you find that isn't the problem, check the connections at the starter. Do the same thing. Make sure they are clean and tight.
If they are, then the next thing I would recommend is checking the main ground that runs from the battery to the left side of the transmission. That ground could be corroded or loose.
Pic 1 below shows the wiring schematic for ground. That is the primary one I am concerned about. If you follow the ground from the battery, it will lead you to where it is bolted on. I attached the best pic I could find to show you what you are looking for. (Pic 2).
Disconnect the battery first, then disconnect the ground where it is bolted to the transmission. Take sandpaper and clean all the connection locations for it.
Let me know if this helps or if you have other questions.
Take care,
Joe
See pics below.
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Saturday, April 24th, 2021 AT 7:33 PM