Couple things to be aware of. GM fuel pumps almost always start up, then slow down or fail while you're driving, leaving you sitting in a pile of tears on the side of the road. Chrysler fuel pumps fail in the opposite way. It is extremely uncommon for them to stop running while you're driving. They fail by failing to start up, leaving you sitting in the driveway or parking lot. Often banging on the bottom of the gas tank jars them enough to start running, but the permanent failure is in its future. It's due to worn brushes in the motor. Those get worse over time.
When the fuel pump stops running while you're driving, put the pump way down at the bottom of the list of suspects. I've had a burned terminal in a connector for the fuel pump on my friend's Grand Caravan, and on mine the plug wasn't fully seated after I replaced the rusted gas tank, but there's a much more common failure for your engine and the smaller but similar 2.2L. That is a failing distributor pickup assembly. The Engine Computer needs to know the engine is rotating, (cranking or running), then it turns on the Automatic Shutdown, (ASD) relay. That relay powers the injector(s), the ignition coil(s), the alternator field, and the fuel pump or the fuel pump relay, depending on model. The pickup assembly commonly fails by becoming heat-sensitive, then it may work again after it cools down for a couple of hours.
The clue here that most people overlook is they get hung up on the loss of fuel pressure, or they don't hear the pump turn on. You should still hear the fuel pump run for one second when you turn the ignition switch to "run". If you hear that, the pump is okay along with its relay and wiring. When you have a crank / no-start condition, the overlooked clue is to check for spark. If that is missing, suspect the distributor pickup assembly. Those used to have such a high failure rate that many people carried spares in the glove box.
These assemblies can be replaced anywhere rather easily. The photo below shows what it looks like. The distributor is right in front, middle of the engine with a tall black plastic shield in front of it. That keeps rain water off the spark plug wires. Remove two Philips screws to remove that shield, then remove the distributor cap. Lift the rotor off, then the pickup assembly. Reverse that order with the new part and plug it in.
If you find that you do have solid, steady spark during cranking, the pickup assembly is working. Then we'll have to diagnose the fuel system. If it comes to that, I'll post the wiring diagram and give you places to test. You can use a voltmeter, but in this type of circuit, a simple inexpensive test light can be more accurate. If you need them to get started, here's links on how to use each of them:
https://www.2carpros.com/articles/how-to-use-a-voltmeter
https://www.2carpros.com/articles/how-to-use-a-test-light-circuit-tester
Both of these can be found at Harbor Freight Tools. The meter costs $7.00, and the test light about half of that. Walmart and any hardware store have them too, but at a much higher cost. In the article, they're using a voltmeter with the "auto-ranging" feature. That's an expensive feature you don't need. If you need help setting up your meter, I can help with that.
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Monday, January 8th, 2024 AT 7:38 PM