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Transfer Case Lever Stuck

Tiny
PFCPASTRY
  • MEMBER
  • 2002 MITSUBISHI MONTERO
  • 6 CYL
  • AWD
  • AUTOMATIC
  • 101,645 MILES
I have a manual shift lever to the transfer case that refuses to budge. I am currently sitting in AWD, but have no ability to shift up to 4hi or 4lo. I was able to move up to true 4 wheel drive for a couple of weeks after I got the car, but even then it was an ordeal getting it to engage. I was required to hold the lever in place until it "took over" and was able to run in 4hi. 4lo was always a crap shoot. Any ideas as to what the repair would be and cost?

Thanks
-Cameron
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Wednesday, May 5th, 2010 AT 2:45 AM

11 Replies

Tiny
EFATSI
  • MEMBER
  • 1 POST
Hello,

Did you ever get this problem fixed? I believe the same thing has happened to my Montero.

-Eli
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Wednesday, December 29th, 2010 AT 8:39 PM
Tiny
KHLOW2008
  • MECHANIC
  • 41,814 POSTS
This sounds like a retainer clip broke or the 2wd to 4wd shift fork is worn
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Saturday, August 17th, 2019 AT 4:41 PM
Tiny
GRATIOT67
  • MEMBER
  • 2 POSTS
  • 2001 MITSUBISHI MONTERO
  • 6 CYL
  • 4WD
  • AUTOMATIC
The c/d four wheel drive light is flashing and the car wont come out of four wheel drive what is the problem?
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)
Tiny
KHLOW2008
  • MECHANIC
  • 41,814 POSTS
This sounds like a retainer clip broke or the 2wd to 4wd shift fork is worn here are diagrams to help you see what you are in for when doing the job. Check out the diagrams (Below). Let us know what happens and please upload pictures or videos of the problem.

Cheers
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)
Tiny
GRATIOT67
  • MEMBER
  • 2 POSTS
I have tried that at least 10 times. I have also heated the car up to 70 degrees to allow all the snow to melt off of it just in case it was froze up. Still is stuck. So I will take it apart to see what happened.
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)
Tiny
KHLOW2008
  • MECHANIC
  • 41,814 POSTS
Let me know what you find.
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)
Tiny
TWOOFUS
  • MEMBER
  • 0 POST
I had this problem with my Mit I had to get a rebuilt transfer case cost me $560.00 I installed it myself :)
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)
Tiny
LEWISWHITE
  • MEMBER
  • 1 POST
  • 2001 MITSUBISHI MONTERO
  • 3.0L
  • 6 CYL
  • 4WD
  • AUTOMATIC
  • 90,088 MILES
My transfer case acts like it won't go into 2wheel but it's stays in 4wheel an need to know how to fix the problem
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)
Tiny
HMAC300
  • MECHANIC
  • 48,601 POSTS
Scan for codes first to see if any for tcase also check for a broken shift cable. Also check fuse 11 inside truck
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)
Tiny
REDHOOK
  • MEMBER
  • 7 POSTS
  • 1997 MITSUBISHI MONTERO
  • 233,000 MILES
Shifted from 2 wheel drive to 4 wheel drive. Drove a little stoped tried to shift back to 2 wheel drive now stuck in between 4 and 2 drive not moving or taking 2or 4 what can I do?
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)
Tiny
BLAZE45
  • MECHANIC
  • 380 POSTS
Mine had the same issue. I put the car into neutral and into drive a few times and tried moving the level and eventually it popped back into 2WD. Sometimes they are a finicky. Especially if you lock it in and the differential lights light up on the dash for the front and rear in 4WD and lock the rear diff. Took me a while to get everything back into 2WD when I did that, but it finally did.
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Saturday, August 17th, 2019 AT 4:42 PM (Merged)

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