09/09/2023. Got back to checking this car over. Temperatures here in Texas have been pretty warm and since I didn't need this car, I elected to not work on it in 106-to-110-degree weather. Until last night and today. First off, I replaced the inline fuel filter last night. The car has been sitting since our last conversation without any attempts to start it. I did not releave the inline fuel pressure just to see if it still had any pressure since it has been sitting so long. Cracked the line between the tank and the filter. It squirted gas out of the connection under some pressure. I found that interesting considering how long it has been sitting. Removed the other fuel line and saved the gas that was in the filter. Dumped the filter from one end to the other and gas would flow out both ends freely. I'd say the filter was not clogged up. Installed the replacement filter any wayand started the car. It took a couple of tries to purge the air and the ran normally. I decided to load test the engine under full throttle while in drive with the brakes applied while still in the shop. I know this is very tough on the transmission, but it's the only way test for the stalling malfunction. Note: under full throttle the engine can be heard misfiring. I could not really feel the misfires, but I could hear them very clearly echoing off the shop walls. That was something that surprised me. Flashback to the two spark plugs that were burning a very, very clean white? I held the throttle on the floor for about two to three minutes, suddenly the engine stumped like the key was turned off and on very quickly, what was that?
I let it slow down to idle, it was idling kind of weird but seemed good enough to keep going, back to full throttle for about another minute. Then the engine suddenly stumbled again and stalled out this time. I attempted to restart it. It only starts and shuts off and repeats. I left it alone until morning.
This Morning it started right up like normal again. Now I'm wondering is it a gas problem or electrical? I got out my fuel pressure test kit. Connected the pressure gauge and started the engine. Gauge revealed PSI at idle was 36LBS, sudden full throttle acceleration PSI was revealed to be 42LBS and quickly returned back to 36LBS. I think that is within the norms for this car.
All this testing of course caused the engine to warm up to operating temperature. While the engine idling, I heard a metallic click like a solenoid or relay click and suddenly the engine idling changed. I wondered if after reaching normal temperature if the idle slowed down? Then the engine began to shake slightly and shut off. The fuel pressure gauge was still showing 36 lbs when the engine stalled. I quickly installed a spark test light to check for ignition on the spark plugs. Yes, I still have ignition spark! Attempted to restart several times. No luck. I now wonder again if I have ignition and fuel why did it stall out. Then I thought, if the gas actually getting to the plugs. Quickly I removed the air filter and sprayed Berrymen B12 into the intake and attempted to start the engine. Hit the key and it started up for a couple seconds and died attempted to start it again without additional B12. It started up and shut off, started up and shut off. Gave it another shot of B12 and it started up and ran again for a few seconds until the B12 was burned out! I'm surprised but pleased to know the gas is getting into the fuel rail but what is stopping the gas from getting to the spark plugs after the car warms up? I think I also noticed the electric cooling fan may have stopped at the same time. I will check that out after the car cools down and restarts again later. That was some weird stuff and weird testing procedures to confer a loss of fuel just beyond the fuel rail. So, did something shut off the electrical pulse to the injectors? And don't forget that I think the cooling fan may quit at the same time. Can loss of the cooling fan cause this condition to shut down the engine? I will have to duplicate to test again watch to see if the cooling fan quits before the shutdown happens. Scratch your heads and let me know what you think. I know that as long as the misfire continues the knock sensor will keep the code 43 locked in and keep the timing retarded, but those white spark plugs really got stuck in my mind now. Got into my other test kit to check for a injector pulse from the ECM. The way this engine is built I can only get to one injector wire plug. All the rest of the injector wiring is under the air intake manifold. The engine has to run to warm up before the malfunction can occur.
Saturday, September 9th, 2023 AT 4:12 PM