Hi,
The idea that you smell fuel can be several different things. Also, since they are unable to find any new codes, how do they know the converter is the problem again? If you are smelling fuel, it could be a leak or an emissions component issue. The idea that you can't fill the fuel tank easily is likely related to the EVAP system.
Here is what I need you to do: First, make sure there are no fuel leaks. Check for evidence of a leak under the hood and vehicle. Most times, fuel evaporates before you get the chance to see it. However, it usually stains the area it leaks on.
Next, if there are no fuel leaks and the vehicle is safe to drive, we need to drive it until the check engine light comes on. That should point us to the issue. It is likely going to indicate something with the EVAP system (evaporative emissions system).
Also, if it is a converter-related issue again, the smell may indicate too much fuel being burned by the engine. If you have a misfire, raw fuel can get into the converter and damage it, so that is another possibility.
Overall, we need to see if codes are set. Otherwise, it becomes a guessing game. But, we need to make sure there are no fuel leaks.
Let me know.
Joe
Friday, September 10th, 2021 AT 10:05 PM