Yeah, the only way to get the cylinder out in that case is to drill through the side.
Here is the book method of replacement in that event:
Unbolt the switch from the dash and lower it to gain access.
Use the following procedure if the ignition switch lock cylinder is seized or will not rotate:
12.1. Protect the immediate work area with suitable material such as clean shop towels or a clean fender cover.
12.2. Locate the surface for the release button (2) for the ignition switch lock cylinder on the plastic ignition switch housing. Center punch a location (1) on the rib approximately 3/8 inch reward, toward the key entry end, from the cylinder release button.
SEE ATTACHED IMAGE BELOW
12.3. Carefully drill a pilot hole through the plastic housing with a 1/8-inch drill bit.
12.4. Using a 9/32-inch drill bit, carefully drill a larger hole at the pilot location, and slightly into the surface of the ignition switch lock cylinder, to break the release button retaining spring.
12.5. Remove portions of the broken spring from the hole using a small suitable tool.
12.6. Grasp the ignition switch lock cylinder and remove the cylinder from the switch housing.
12.7. Remove any plastic flash from the drilling operation, and using compressed air blow out the ignition switch assembly.
INSTALLATION PROCEDURE
If the lock cylinder would not rotate or was seized, perform the following procedure:
1.1. Install the new ignition switch lock cylinder as required by rotating both the cylinder and the ignition switch to the ON position.
1.2. Push the ignition switch lock cylinder into the ignition switch housing until fully seated.
1.3. You may have to slightly depress the release button as the button passes by the 9/32-in hole previously drilled in the ignition switch housing.
Where did you get the replacement unit from?
SPONSORED LINKS
Monday, February 19th, 2018 AT 3:43 PM