HVAC blend door actuator location?

Tiny
RASMATAZ
  • MECHANIC
  • 75,992 POSTS
Could be the air blend door mode actuator problem. Here is a guide to help you see what you are in for when doing the job and diagrams below to show you how to replace the actuator in your car:

https://www.2carpros.com/articles/replace-blend-door-motor

Mode door actuator.
The single mode door actuator is located on the driver side end of the heater-A/C housing unit, close to the top of the distribution housing.

Check out the diagrams (below). Please let us know what happens.

Cheers
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
KRISTENLEE
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I had this problem as well. The dealer replaced the mode actuator for $230.00. All fixed
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
CFORTNEY
  • MEMBER
  • 2 POSTS
  • 2002 DODGE RAM
  • 5.9L
  • V8
  • 4WD
  • AUTOMATIC
  • 212,000 MILES
When I start truck it does not get hot, but after some time. It does get warm after about 10-15 minutes. I replaced thermostat. Both lines are hot to and from heater core. Outside vent door opens to outside cold air when I start truck and turn heat on. Not sure what to look for now. Don't have a vacuum hose diagram or vent box diagram to now where to start looking. Thanks for any responses.
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,885 POSTS
Hi

I suspect the blend air door actuator isn't working properly. The actuator itself may be bad or you may have a door hanging up.

The actuator is electric. Here is a link that explains how in general one is replaced and common symptoms. Take a look through it.

https://www.2carpros.com/articles/replace-blend-door-motor

Here are the directions specific to your vehicle for replacement. The attached pics correlate with the directions.

The single zone heating and air conditioning system is equipped with a single blend door actuator. The dual zone system has two blend door actuators, one for the driver side blend air door and one for the passenger side blend air door. The same service procedures can be used for each of these actuators.

1. Disconnect and isolate the battery negative cable.
2. Remove the instrument panel assembly.

Fig. 14 HVAC Housing - Dual Zone Shown (Typical - Single Zone)

Pic 1

3. Disconnect the HVAC wire harness connector for the blend door actuator from the actuator connector receptacle..
4. Remove the screws that secure the blend door actuator to the distribution housing.
5. Remove the blend door actuator from the distribution housing.

INSTALLATION
1. Position the blend door actuator into the heater/air conditioner housing. If necessary rotate the actuator slightly to align the splines on the actuator output shaft with those in the blend air door linkage.
2. Install and tighten the three screws that secure the blend door actuator to the distribution housing. Tighten the screws to 2 Nm (17 in. lbs.).
3. Reconnect the HVAC wire harness connector for the blend door actuator to the actuator connector receptacle.
4. Install the instrument panel assembly.
5. Reconnect the battery negative cable.
6. Perform the heater-A/C control calibration procedure.

Let me know if this helps or if you have other questions.

Take care,
Joe
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
CFORTNEY
  • MEMBER
  • 2 POSTS
Hi Joe,

Thanks so much for your response. I went ahead and replaced the thermostat on truck but cannot really tell a difference. I have checked the hoses to and from heater core and they are hot. I am a bit confused on door names. I have checked to make sure the door that allows outside air does open and close but do notice when I start truck up and turn heat on the door moves to allow cold air in. So I am not sure if that is the correct way it should be thought it should move over to allow inside air thru. I have taken fan out to make sure there is nothing in it or any fins are broken. I was able to slightly clean the cooler fins off a bit with my hand but not sure if there is a door that should be there or not. I do have a dual climate system and they all seem to work correctly when I change them from cool to hot. Just still seem that the air is not getting to the heater core like it should be. Thank you for your help with this.
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,885 POSTS
If both heater core hoses are hot, then the blend air door actuator is bad. It is responsible for the air temperature coming into the cab.

Here is a link that shows how one is replaced:

https://www.2carpros.com/articles/replace-blend-door-motor

________________________________________________________________________

Here are the directions specific to your vehicle for replacement. The attached pic correlates with the directions.

_______________________________________________________________________

2002 Dodge or Ram Truck RAM 1500 Truck 4WD V8-5.9L VIN Z
Blend Door Actuator Replacement
Vehicle Heating and Air Conditioning Air Door Actuator / Motor Service and Repair Procedures Blend Door Actuator Replacement
BLEND DOOR ACTUATOR REPLACEMENT
REMOVAL
The single zone heating and air conditioning system is equipped with a single blend door actuator. The dual zone system has two blend door actuators, one for the driver side blend air door and one for the passenger side blend air door. The same service procedures can be used for each of these actuators.

WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS, DISABLE THE AIRBAG SYSTEM BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE. DISCONNECT AND ISOLATE THE BATTERY NEGATIVE (GROUND) CABLE, THEN WAIT TWO MINUTES FOR THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE BEFORE PERFORMING FURTHER DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO TAKE THE PROPER PRECAUTIONS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.

1. Disconnect and isolate the battery negative cable.
2. Remove the instrument panel assembly.

Fig. 14 HVAC Housing - Dual Zone Shown (Typical - Single Zone)

Pic 1

3. Disconnect the HVAC wire harness connector for the blend door actuator from the actuator connector receptacle..
4. Remove the screws that secure the blend door actuator to the distribution housing.
5. Remove the blend door actuator from the distribution housing.

INSTALLATION
1. Position the blend door actuator into the heater/air conditioner housing. If necessary rotate the actuator slightly to align the splines on the actuator output shaft with those in the blend air door linkage.
2. Install and tighten the three screws that secure the blend door actuator to the distribution housing. Tighten the screws to 2 Nm (17 in. lbs.).
3. Reconnect the HVAC wire harness connector for the blend door actuator to the actuator connector receptacle.
4. Install the instrument panel assembly.
5. Reconnect the battery negative cable.
6. Perform the heater-A/C control calibration procedure.

__________________________________________________________________-

Let me know if this helps or if you have other questions or need help.

Joe
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
RICHARD63
  • MEMBER
  • 1 POST
  • 2002 DODGE RAM
  • 3.6L
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 114 MILES
The fan blows, but very little are is coming out of the vents. Van sounds louder than normal. Is there a blockage somewhere and how to I get to it.
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
HMAC300
  • MECHANIC
  • 48,601 POSTS
Check for a vacuum leak first, start at engine and work back to heater control then vacuum motors. Your mode door may be stuck in one position blocking air exits. See pic
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
AMCKEY
  • MEMBER
  • 9 POSTS
  • 2001 DODGE RAM
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 120,000 MILES
Need location/digram of havc blend door, cabin pollen filter, ac temp sensor, hac control module. Ac blows out warm air only ac system checked out good but something is blocking cool air. Replaced havc control switch
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
RASMATAZ
  • MECHANIC
  • 75,992 POSTS
Hi amckey, Welcome to 2carpros and TY for the donation

Lets start by checking the air blend door/actuator


https://www.2carpros.com/forum/automotive_pictures/12900_b1_9.gif




https://www.2carpros.com/forum/automotive_pictures/12900_b2_20.jpg



Air temperature sensor:


https://www.2carpros.com/forum/automotive_pictures/12900_b3_11.jpg



Not listed on having a pollen filter in Mit1 or Alldata
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Friday, April 23rd, 2021 AT 10:22 AM (Merged)
Tiny
JUSTIN WARD
  • MEMBER
  • 1 POST
  • 2001 DODGE RAM
  • 5.3L
  • V8
  • 2WD
  • AUTOMATIC
  • 230,000 MILES
I just bought the truck listed above 1500 single cab as a work truck from a friend. The A/C use to work in it, but when he was working on something under the top dash (can't remember what) the cable came unattached roughly in the middle of the dash above the stereo. Anyone know what I should be looking for to reattach it?
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Friday, April 23rd, 2021 AT 10:23 AM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,885 POSTS
Hi,

I need to know what is happening. When you say cable, are you referring to an electrical wire or simply a cable that is used to move things?

Also, when you say the A/C doesn't work, do you mean the airflow direction is wrong or the A/C compressor isn't engaging?

Sorry for the questions, but the blend air door actuator (which controls the air temperature entering the vehicle) is electric, so that wouldn't be a cable. The actuator that is responsible for airflow direction (defrost, floor, mid) is actuated by engine vacuum. That is why I need to know what you are dealing with so I know how to help.

If you look at pics 1 and 2, they show the actuators I'm referring to. If possible, take a pic of the cable you are referring to so I have a better understanding. It may help.

Let me know.

God bless,
Joe
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Friday, April 23rd, 2021 AT 10:23 AM (Merged)
Tiny
KARIM ALEEM
  • MEMBER
  • 1 POST
  • 2000 DODGE RAM
  • V8
  • 2WD
  • AUTOMATIC
  • 211,000 MILES
When I turn on the AC it blows very cold. The problem comes when I drive for about ten minutes, if I accelerate or just driving along it begins to blow hot air. The hot air is preceded by the sound of a closing vent flap. The coolant level is within normal limits.
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Friday, April 23rd, 2021 AT 10:23 AM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,885 POSTS
This sounds like the temperature blend door actuator needs to be replaced. Here is a guide that will show you step buy step how to do the job and with diagrams below to show the location for your car:

https://www.2carpros.com/articles/replace-blend-door-motor

Check out the diagrams (below). Please let us know what happens.

Cheers
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Friday, April 23rd, 2021 AT 10:23 AM (Merged)
Tiny
JAMESD80
  • MEMBER
  • 1 POST
  • 1999 DODGE RAM
  • 203,322 MILES
The heater is blowing just barely warm air and not hot blend door?
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Friday, April 23rd, 2021 AT 10:23 AM (Merged)
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 48,363 POSTS
Your truck does not have a heater control valve it has a temperature control actuator that does the same thing. Here is a guide to help you see what you are in for when doing the job.

https://www.2carpros.com/articles/replace-blend-door-motor

Also check for vacuum at the HVAC check this guide that shows what to look for.

https://www.2carpros.com/articles/air-vents-stay-in-the-defrost-position

and

https://www.2carpros.com/articles/car-heater-not-working

Here is the location for your truck (below)

Let us know what happens and please upload pictures or videos of the problem.

Cheers, Ken
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Friday, April 23rd, 2021 AT 10:23 AM (Merged)
Tiny
MALUCH
  • MEMBER
  • 1 POST
  • 2005 DODGE RAM
  • 5.7L
  • 4WD
  • AUTOMATIC
  • 133,000 MILES
Possible blend door actuator replacement?
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Wednesday, June 23rd, 2021 AT 9:33 AM (Merged)
Tiny
STEVE W.
  • MECHANIC
  • 13,576 POSTS
The AC fan or the actual interior AC is not cooling on the passenger side?

If you mean you are getting cold air on the drivers side but not the passenger side the most likely culprit would be the blend door that controls the air temperature. They are known for losing the foam off the front and not closing properly. That would be number three in the image. To actually test is you need a scan tool with bi-directional control.
I would be very sure it is the blend door as replacing it requires removing the dash to get to the actuator on the top of the case.
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Wednesday, June 23rd, 2021 AT 9:33 AM (Merged)
Tiny
18RAM2500
  • MEMBER
  • 10 POSTS
The passenger side defrost door must not be closing quite all the way. If I’m on anything except defrost, there’s an annoying whistling coming from there. Is that an actuator or something else and how do I access whatever I need to repair/replace?
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Friday, June 17th, 2022 AT 7:30 AM
Tiny
KASEKENNY
  • MECHANIC
  • 18,907 POSTS
I am thinking you have an issue with the actuator or the door itself.

Do you have a dual zone or single zone temperature control?

If you have a single zone, then I suspect you have an issue with the rod that is connecting the blend doors to the actuator. Basically, they use the same box for dual and single zone, but connect the doors on a single zone with a rod that you can see in the picture below.

Also, you could just have a door issue as these crack and fail all the time.

Here is a site that sells repair kits with metal doors so that this does not happen again if this turns out to be the issue.

https://www.blenddoorusa.com/

Unfortunately, the noise on all settings except defrost typically means the fresh air door is not sealing but let's start with this and go from there.

Thanks
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Friday, June 17th, 2022 AT 1:59 PM

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