Engine wont rev above 2500 RPM's

Tiny
CHREES
  • MEMBER
  • 2006 HYUNDAI TUCSON
  • 2.0L
  • 4 CYL
  • FWD
  • MANUAL
  • 204,723 MILES
What cause the engine not to rev past 2500 rpm's? As being a mechanic I tried many things but have not found out what the problem is. I checked the catalytic converter, the sensors ( CPK, CMP, TPS, O2, MAF) everything is okay. Replaced the fuel pump, the injectors, the spark plugs, the sparks plugs cables (all four). I replaced the piston rings, the cylinder head but the engine will not rev past 2500 rpm's. Replaced the ECM after checking the harness from ECM to every sensor or actuator, the problem is still the same. The only thing I have not replaced are coils. The engine runs very well at idle even when I switch the A/C on. There is no misfires. When I compare the engine data with data from known good engine, the only thing that is different is the injection time. The broken engine injection time reaches 12 ms when the good engine injection will not go above 3 ms at the same speed. Thanks in advanced.
Tuesday, October 4th, 2016 AT 2:11 PM

12 Replies

Tiny
KEN L
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Hello CHREES,

I would disconnect the exhaust and drive the car to see what happens, you might have a plugged muffler etc.

Please let us know what you find so it will help others.

Best, Ken
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Friday, October 7th, 2016 AT 12:27 PM
Tiny
CHREES
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Hello Ken!
Before replacing everything I replaced I disconnected the exhaust manifold from the cylinder head. The engine kept acting the same.
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Friday, November 4th, 2016 AT 11:34 AM
Tiny
CHREES
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I think there's something wrong with the injection time. I compared these datas with datas from a known good engine and the injection time was very different.
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Friday, November 4th, 2016 AT 11:40 AM
Tiny
KEN L
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Another thing that will do that is the mass air flow sensor. Try to clean it first but you might need to replace it.

Here is a guide

https://www.2carpros.com/articles/mass-air-flow-service

and

https://www.2carpros.com/articles/how-to-replace-a-mass-air-flow-sensor-maf

Let me know

Best, Ken
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Friday, November 4th, 2016 AT 1:12 PM
Tiny
CHREES
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Hello Ken !
I've already replaced the MAF sensor even though there was no dtcs related to MAF. The MAF I removed from my vehicle? Works very well in another vehicle. I replaced every sensor on the engine. I also replaced the ECM. I wasn't a brand new ECM. I got it from eBay.
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Saturday, November 5th, 2016 AT 3:07 AM
Tiny
KEN L
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So when it revs doest it had go torque or does it have low power until it reaches 2500 RPM? I am thinking it must be the camshaft actuator that is giving you problem, does the computer show any codes?
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Monday, November 7th, 2016 AT 8:19 AM
Tiny
CHREES
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Hello Ken
I'm very sorry. You first told me to remove the exhaust and you were right. Th me cat converter was clogged. I told you I had checked it before but I inspected it using an endoscope through the hole of the heated oxygen sensor. I completely removed the exhaust manifold as you said and the engine revolutions can reach the red area. Thank you very much.
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Saturday, November 19th, 2016 AT 1:19 AM
Tiny
KEN L
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Good to hear, please use 2CarPros anytime we are here to help.

Best, Ken
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Saturday, November 19th, 2016 AT 9:37 AM
Tiny
JEFF RX8
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Mazda RX8 inside fuse panel on left side door frame has a 20 amp fuse that if blown during battery hookup or install or disconnection will blow. This 20 amp fuse is tied to the fuel throttle system and will not allow motor to rev up past the 2500-2800 rpm. Change that yellow 20 amp fuse and it should give you full throttle response.
That’s what happened on my 2005 Mazda RX8. Replaced and issue corrected low cost.
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Sunday, January 6th, 2019 AT 3:26 PM
Tiny
ONEANTANNAEHEAD
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Someone else replied that a mass airflow sensor issue is known to cause this problem. This is true.

Due to a vacuum leak the mass airflow sensor can also act up and cause this problem.

Unfortunately differentiating between the two is not something the computer usually can do.

Try spraying highly flammable accelerant from an aerosol can such as starting fluid near the vacuum lines. Or just replace all of them. If you do the first test and the engine revs up while you're spraying that stuff. There's a vacuum leak there.

I think that'll fix what you have going on. I have had this problem on multiple vehicles. It was a vacuum leak every time for me.

I do realize sometimes it could be the mass airflow sensor. I'm not saying that's not the cause. You said you already covered replacing that mass air flow sensor though.

Another cause of this is a bad ground to the mass airflow sensor. The wire that goes directly from the mass airflow sensor to the next connection may have a bad ground to it. You may have to replace it. I have never had this problem but I know it's one of them.

My first experience with the same issue I had taken the vehicle to a Ford dealership. All the master mechanics at that dealership could not figure it out. Some of them were 30 years into the job. It took me quite a long time to figure out what the problem was. I hope this helps for you and anyone else who reads it.
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Saturday, April 3rd, 2021 AT 11:40 AM
Tiny
KEN L
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Excellent addition to this thread! Please feel free to use 2CarPros anytime!
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Sunday, April 4th, 2021 AT 10:01 AM

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