2002 Dodge Intrepid

REMOVAL - 2.7L
1.Disconnect negative battery cable.
2.Raise and support vehicle.
3.Remove lower plastic splash shield (Fig. 22 ).

4.Remove transmission cooler and reposition cooler out of the way.
5.Remove lower radiator crossmember support and position a jackstand under radiator for support.
6.Loosen adjusting T-bolt, but do not remove.
7.Loosen pivot bolt, but do not remove.
8.Remove the generator drive belt.
9.Disconnect the generator field circuit plug.
10.Remove the B+ terminal nut and wire.
11.Remove pivot bolt, being careful not to lose spacer.
12.Remove generator.

REMOVAL - 3.5L
1.Disconnect negative battery cable.
2.Loosen lower mounting bolt do not remove.
3.Remove the upper radiator support and relocate.
4.Loosen the lower mounting bolt, but do not remove
5.Loosen pivot bolt, but do not remove.
6.Loosen belt adjustment bolt.
7.Remove the generator drive belt.
8.Remove lower mounting bolt.
9.Disconnect the generator field circuit plug.
10.Remove the B+ terminal nut and wire.
11.Remove pivot bolt.
12.Remove generator.

INSTALLATION - 2.7L
1.Install generator.
2.Install pivot bolt, leave loose.
3.Connect the generator field circuit plug.
4.Install the B+ terminal nut and wire and tighten to 9.8 N.m (85 +/- 15 in. lbs.).
5.Install the generator drive belt.
6.Adjusting T-bolt and tighten belt.
7.Remove jackstand from under radiator and install lower radiator crossmember support.
8.Reposition transmission cooler and tighten fasteners.
9.Install lower plastic splash shield.
10.Lower vehicle.
11.Connect negative battery cable.

INSTALLATION - 3.5L
1.Install generator.
2.Install the pivot bolt.
3.Install the lower mounting bolt.
4.Connect the B+ wire and tighten nut and tighten to 9.8 N.m (85 +/- 15 in. lbs.).
5.Connect the generator field circuit connector.
6.Install generator drive belt.
7.Tighten the pivot bolt.
8.Tighten the lower mounting bolt.
9.Install the upper radiator support and tighten bolts.
10.Connect the negative battery cable.