Cracked and worn out exhaust manifold?

Tiny
CAMCO
  • MEMBER
  • 1961 JEEP CJ3
  • 2.5L
  • 4 CYL
  • 4WD
  • MANUAL
  • 200,000 MILES
I have a 1953 CJ3A that has a 153 cid chevy engine installed from a 1965 Chevy 2. The exhaust manifold is cracked and has been previously welded, very poorly, as well as seriously corroded, and I have not been able to locate a replacement unit. I have found a company in the US that makes a header that I am considering but have concerns regarding the intake manifold. On the 153 engine the exhaust and intake manifolds bolt together to assist with pre-heating the fuel/ air mix from the carb to help atomize prior to entering the combustion chamber. The new header does not attach to the stock intake although there is also a water heated intake manifold unit available for a considerable price. My question is will the engine still perform without this direct contact preheat or will the heat from the header, which is in close proximity, provide enough heat to operate. I use the jeep for recreation only as I hunt and fish but don't really want to spend a small fortune to make what should be a simple repair, if I could find a stock replacement exhaust manifold. I have checked with auto wreckers all over North America. It would be cheaper to possibly swap engines.
Friday, October 13th, 2023 AT 2:57 PM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,724 POSTS
Hi,

Take a look at this link. It has the manifold needed, but it is made for a turbo. You should be able to block the turbo mount. (I wouldn't suggest adding a turbo) LOL

https://spaturbousa.com/products/chevy-ii-truck-153-cid-i4-vortec-3-0-t3-cast-turbo-manifold-tmc04

Check that out. If it would work, I already found them for less money. Also, this engine has never been out of production since its 1962 introduction. Today it's a fuel-injected Vortec 3000 four-cylinder, bored and stroked to 181 ci. It just isn't available here in the US.

Let me know.

Joe
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Friday, October 13th, 2023 AT 9:23 PM
Tiny
CAMCO
  • MEMBER
  • 2 POSTS
I had seen these turbo manifolds and thought it might work but I didn't want to take the chance ordering then having to return it. Thanks for the advice, I am going to go this route and I will keep everyone posted to the outcome.
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Saturday, October 14th, 2023 AT 7:59 AM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,724 POSTS
Hi,

Thanks for the update. Because of the age of the engine, I have a feeling that is your best choice, unless you can find one in good condition.

Let me know how things work out for you. I'm interested on knowing.

Take care,

Joe
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Sunday, October 15th, 2023 AT 1:34 PM

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