Clunking/grinding while braking?

Tiny
POIRIERCOM
  • MEMBER
  • 2013 FORD F-150
  • 5.0L
  • V8
  • 4WD
  • AUTOMATIC
  • 135,000 MILES
I have the truck listed above with approximately 135,000 that is making a clunking or grinding noise coming from the rear axle when the brakes are applied with light or moderate pressure. The noise is cyclical and follows the wheel speed. So as the speed decreases the cadence of the noise slows down.
If you release the pedal the noise goes away, and if you press harder the noise goes away. With the vehicle in reverse, it won’t make the noise at all.

The brakes were done last summer at a shop, but they made a high-pitched squealing noise pretty much from day one so it had to go back several times before they got it sorted out. I pulled both rear wheels off and the pads seem to be wearing evenly and are not bound up in the caliper brackets. I checked all the bolts, and they are tight.

A different shop in town diagnosed it as a bad bearing in the differential but did not pull the cover. I am wondering if this is just bad brake parts, a warped rotor, or if it could actually be a bad differential bearing. Any advice or additional things to check would be appreciated.
Tuesday, September 17th, 2024 AT 4:31 PM

7 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,513 POSTS
To me it sounds like the parking brake shoes are bad or you had a return spring break which is making the noise. I would remove the rear wheels and calipers with the brake rotor to inspect the parking brake shoes assembly. Here are diagrams in the images below to help you. Check out the images (below). Please upload pictures or videos in your response of any problems so we can see what to help you with.
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Wednesday, September 18th, 2024 AT 5:43 PM
Tiny
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Hi Ken - Thanks for the suggestion. I took the wheel off on the side I believe the noise is coming from. I did not see any broken items but the shoes were rather rusted and did not move very easily. Attached are some photos for reference. I did also get a video where I am coming down the road and pulling into the driveway. I start applying the brakes around the 40 second mark, come off them to turn into the driveway before coming to a complete stop.
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Friday, September 20th, 2024 AT 11:16 AM
Tiny
KEN L
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Great video! It looks like you have a bent rear axle, see the movement the caliper is doing? that is not normal. Here is how to change the axle out, this video will show you, don't mind that is for a chevy the rear end is the same pretty much.

https://youtu.be/zarxKsspr3s?si=pIjJvq5YPa_i0wIk

I would replace the bearing as well. Let us know how it goes
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Friday, September 20th, 2024 AT 1:17 PM
Tiny
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Hi Ken - Thanks for getting back to me. Is it possible I have a warped rotor that is causing this motion in the caliper? This noise did not start until after these brakes were changed.
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Friday, September 20th, 2024 AT 2:06 PM
Tiny
KEN L
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Yep, it must be something is making it wobble which it should not do, great camera work BTW.
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Saturday, September 21st, 2024 AT 10:36 AM
Tiny
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Thanks Ken - I think you are correct on the axle being bent. I don't have a dial indicator but with the wheel off and a couple bolts holding the rotor to the hub there is noticeable variance when you spin the wheel. I rotated the rotor around the lugs and the high spot remained consistent at one of the lugs. With the rotor removed I checked the hub and the wobble is more than 0.020".
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Saturday, September 21st, 2024 AT 1:27 PM
Tiny
KEN L
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You might want to put the rotor on a brake lathe to see if it has a problem and if not replace the axle.
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Sunday, September 22nd, 2024 AT 10:04 AM

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