Changed the brakes and the Master cylinder the pedal still goes to the floor

Tiny
DANIEL BLAIS
  • MEMBER
  • 2010 DODGE RAM
  • 5.7L
  • V8
  • 4WD
  • AUTOMATIC
  • 80,000 MILES
I changed the brakes on all four wheels, discs, pads calipers and the master cylinder, and the pedal still goes to the floor, and there is no leaks anywhere. What could be the problem?
Thursday, May 30th, 2019 AT 7:59 PM

49 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,858 POSTS
Chances are your truck has four-wheel anti-lock brakes. If air was allowed to get into the steel lines, it will have collected inside the ABS hydraulic controller. A scanner is needed to command the computer to open two valves so those chambers can be bled. The entire procedure takes all of about 15 to 30 seconds, and will typically require bleeding the two right wheels. The correct instructions will appear on the scanner's screen and in the guide below.

https://www.2carpros.com/articles/how-to-bleed-or-flush-a-car-brake-system

and

https://www.2carpros.com/articles/brake-pedal-goes-to-the-floor

Please run down this guide and report back.
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Friday, May 31st, 2019 AT 9:21 PM
Tiny
BALL PIEN
  • MEMBER
  • 4 POSTS
  • 2009 DODGE RAM
  • V8
  • 2WD
  • AUTOMATIC
  • 30,000 MILES
How do I bleed the air out of a 2009 dodge ram abs? I have spent several hours bleeding the abs, and pedal still goes to floor. I have bled each caliper and the abs block. WHAT else do I need to do?
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Saturday, February 27th, 2021 AT 11:10 AM (Merged)
Tiny
RASMATAZ
  • MECHANIC
  • 75,992 POSTS
Check the brake master cylinder could be leaking internally giving you the sink to the floor problem. These videos and guides can help us fix it.

https://youtu.be/w7gUsj2us0U

and

https://youtu.be/WDxvEQrMkBg

and

https://www.2carpros.com/articles/brake-pedal-goes-to-the-floor

Please run down these guides and report back.
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Saturday, February 27th, 2021 AT 11:10 AM (Merged)
Tiny
BALL PIEN
  • MEMBER
  • 4 POSTS
Ok here what happened, I took my calipers off the truck without depressurizing the system first.I have bled each caliper and bled the rwal and abs block, so I used a scanner to open the ABS valve worked great!
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Saturday, February 27th, 2021 AT 11:10 AM (Merged)
Tiny
WRENCHTECH
  • MECHANIC
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Nice work, we are here to help, please use 2CarPros anytime.
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Saturday, February 27th, 2021 AT 11:10 AM (Merged)
Tiny
BLAVERTY
  • MEMBER
  • 2 POSTS
  • 2007 DODGE RAM
  • 5.7L
  • V8
  • 4WD
  • AUTOMATIC
  • 82,000 MILES
My ABS light and brake light are both on. I have put new pads on all four wheels. I changed the master cylinder with a rebuilt one from the auto parts store, and I changed the rear ABS sensor as that was a code the computer was putting out. The biggest problem I have is that when the truck is not running, the brake pedal seems to be full but as soon as the master cylinder reservoir was always full and there are no leaks.
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Saturday, February 27th, 2021 AT 11:12 AM (Merged)
Tiny
MHPAUTOS
  • MECHANIC
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Did you bleed the master cyl on the bench and did you do a full brake system bleed? Sounds as if there is air trapped in the system still.
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Saturday, February 27th, 2021 AT 11:12 AM (Merged)
Tiny
BLAVERTY
  • MEMBER
  • 2 POSTS
Yes, I did a bench bleed on the new master cylinder, and I did a full system bleed 4 times. I've never had this problem doing brakes before. I'm wondering if there is a chance that there is air caught in the ABS unit and, if so, how to get it out. I have full pedal when the truck is off but as soon as I start it up, the pedal goes to the floor.
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Saturday, February 27th, 2021 AT 11:12 AM (Merged)
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,207 POSTS
Yep air can get stuck inside the ABS system in which case you will need a shop to use their scanner to open the valve while bleeding the system.

Please let us know what happens

Cheers, Ken
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Saturday, February 27th, 2021 AT 11:12 AM (Merged)
Tiny
JOSEPHMX
  • MEMBER
  • 2 POSTS
  • 2007 DODGE RAM
  • 5.7L
  • V8
  • 2WD
  • AUTOMATIC
  • 130,000 MILES
I had to replace the AC condenser fan motor which required me to remove the battery, battery tray wheel well, etc. There is a part of the ABS mounted on the battery tray behind the battery which I had to remove the screws from the tray to remove the tray. I never disconnected it or hit it with anything. It pretty much stayed in the same position as it was when bolted to the tray.
I got this all done and the truck back together when I got in the next morning the brake pedal went down to the floor on me. It has never done this before and I have new power stop pads, cylinders and drilled & slotted rotor all around plus new master cylinder. They are about 2-3 years old. The brakes worked perfectly prior to doing the fan motor.
Before I go through the process of bleeding anything or opened up the brake lines in any way I'd like to know if there is a possibility that just moving the ABS component could have anything to do with this issue? Would the ABS actually be able to cause the brake pedal to get mushy outside of any leaks which there are none anywhere. Top to bottom, front to back. I checked everything twice.
Thank you for your assistance on this. I can't afford to take it to the dealer or any mechanic.
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Saturday, February 27th, 2021 AT 11:12 AM (Merged)
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,640 POSTS
Hi,

If nothing was opened, then you should have a the same brake pedal. I assume the brake fluid isn't low. In a hydraulic system like this, if the pedal goes to the floor and there are no leaks, (and nothing has been opened to allow air into the system) the master cylinder has to be bad. The chances of it happening when you worked on something different are slim, but nothing else makes sense.

Here is a link covering possible causes, but it sounds like you have already checked everything:

https://www.2carpros.com/articles/brake-pedal-goes-to-the-floor

I am going to provide the directions for bleeding the ABS, but I can't see how that is the problem. Here are the directions which do require a scan tool:

______________________
2007 Dodge or Ram Truck RAM 1500 Truck 2WD V8-5.7L VIN 2
ABS Brake Bleeding
Vehicle Brakes and Traction Control Hydraulic System Brake Bleeding Service and Repair Procedures ABS Brake Bleeding
ABS BRAKE BLEEDING
ABS BRAKE BLEEDING

ABS system bleeding requires conventional bleeding methods plus use of a scan tool. The procedure involves performing a base brake bleeding, followed by use of the scan tool to cycle and bleed the HCU pump and solenoids. A second base brake bleeding procedure is then required to remove any air remaining in the system.

1. Perform base brake bleeding.
2. Connect scan tool to the Data Link Connector.
3. Select ANTILOCK BRAKES, followed by MISCELLANEOUS, then ABS BRAKES. Follow the instructions displayed. When scan tool displays TEST COMPLETE, disconnect scan tool and proceed.
4. Perform base brake bleeding a second time.
5. Top off master cylinder fluid level and verify proper brake operation before moving vehicle.

Let me know.
Joe
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Saturday, February 27th, 2021 AT 11:12 AM (Merged)
Tiny
JOSEPHMX
  • MEMBER
  • 2 POSTS
Thank you for your advice. At this point I am pretty much ready to clear myself of any wrongdoing and chalk it up to coincidence as tough as that is. I bought the master that is on there now in July 2017 right after I bought the Power Stop Calipers and rotors all the way around. They claim what they sold me was a Raybestos brand. I've heard of them going way back so I assumed they were a good product and maybe they are. I bought it on Amazon which I've discovered is usually hit or miss.
I'll look over the information you included. Is there anyway to test the ABS or does that require a shop with the right scan tools? (I'm wondering if anyone rents them?) I guess this still bugs me that I'm having this problem immediately after doing the other work which I did have to unbolt and move the ABS around to get the battery tray out. Plus I'd hate to put in a new master cylinder to have it keep going to the floor. But as you said the only thing it could be with the fluid level not dropping at all is the master. I guess I'll need to replace it soon anyway because I've had to drive it around a few times and the pedal doesn't have a block of wood to keep from dropping too far. Pumping it does absolutely nothing at all which seems strange as well.
Thanks again. I'll let you know if it turns out the RAM has some strange powers that makes it run different than other vehicles. Ha
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Saturday, February 27th, 2021 AT 11:12 AM (Merged)
Tiny
CARADIODOC
  • MECHANIC
  • 33,858 POSTS
Allow me to add a note of great value. Too many people think you have to bleed at the wheels after replacing the master cylinder. That pushes air down the lines, and on about 50 percent of vehicles with ABS, that air gets stuck in two chambers of the hydraulic controller. A scanner is needed to command the ABS Computer to open two valves so that air can be expelled, then you have to complete the procedure by bleeding that air out at two wheels.

Instead, when you replace the master cylinder with two steel lines, loosen the line nuts a little, remove the mounting bolts to the power booster, pull the master cylinder forward, then use it as a handle to bend the steel lines up a little. That will keep the fluid from running out of the lines.

Remove the two lines all the way, then remove the master cylinder. Brake fluid eats paint, so be careful to not allow any to drip onto the car.

Screw the two lines into the new master cylinder that has been bench-bled, then use it to bend those lines back down to their normal shape. Bolt it to the booster, then snug one of the line nuts. Have a helper slowly push the brake pedal half way to the floor. It should take about 15 seconds to do that. You'll see bubbles coming out by that nut. Snug the nut, then holler to the helper to quickly release the pedal.

Do that a second time, and perhaps a third time, until you see only clear fluid with no bubbles coming out, then do that for the other line. By pushing slowly, fluid will get pushed down the lines, and air will float back up. By releasing the pedal quickly, the fluid rushing back will wash the air back up into the reservoir with it. This can even work when working on the car by yourself, just keep the line nuts tight.
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Saturday, February 27th, 2021 AT 11:12 AM (Merged)
Tiny
ADAMS7305
  • MEMBER
  • 7 POSTS
  • 2006 DODGE RAM
  • 5.7L
  • V8
  • 4WD
  • AUTOMATIC
  • 200 MILES
Pedal is hard and high when not running. With engine running, pedal is spongy and sinks. Noticed when manual bleeding, that front calipers flex a lot.
New master cylinder, new vacuum booster, new front flex hoses, new front calipers, new ceramic brake pads all the way around. Also new front wheel bearing assemblies. Rear flex hoses and calipers are original. Rear calipers have new slide pads and pins.
Replaced ABS pump/manifold with junk yard unit.
I have bled and re-bled using various methods. Gravity bled, power bled, reverse bled. Also used scanner to bleed ABS.
If I clamp the front caliper hoses, the brake pedal is hard and high. Unclamped, it's spongy.
I've checked all the mounts and connections on the front, and can find nothing.
What is causing the flexing? Am I getting too much pressure to the front brakes? Can the ABS be causing this?
This all started, because I removed the rear caliper to repair the seized slide pins, and let the system bleed dry.
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Saturday, February 27th, 2021 AT 11:13 AM (Merged)
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good evening,

By doing the test you did, you have zeroed in on the issue. Make sure the slide pins are free and greased well.

https://www.2carpros.com/articles/brake-pedal-goes-to-the-floor

You may also have bad calipers even though they are new.

https://www.2carpros.com/articles/how-to-bleed-or-flush-a-car-brake-system

Roy
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Saturday, February 27th, 2021 AT 11:13 AM (Merged)
Tiny
ADAMS7305
  • MEMBER
  • 7 POSTS
I've had all the calipers on and off, more than once. I can't believe that both front calipers are bad. Especially since I had the same symptoms with the old calipers. All the pins and slides are brand new. I'm just hoping that the new, ceramic brake pads aren't seated to the old rotors. I'm going to drive it for a while (very carefully) and hope that the pads seat themselves and the pedal gets better. We'll see.
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Saturday, February 27th, 2021 AT 11:13 AM (Merged)
Tiny
ASEMASTER6371
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That is not the issue. The calipers themselves could be the issue.

I have to ask this question. Are the bleeders for the calipers at the top of the caliper? If the calipers are on the wrong side, the bleeders will be at the bottom and the air will never come out.

Roy
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Saturday, February 27th, 2021 AT 11:13 AM (Merged)
Tiny
ADAMS7305
  • MEMBER
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Bleeders are on top.
Like I said, problem was the same for both the new and old calipers.
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Saturday, February 27th, 2021 AT 11:13 AM (Merged)
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
With the hoses clamped off, and you had a good pedal, the issue is in the front wheels from the hoses to the caliper.

Roy
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Saturday, February 27th, 2021 AT 11:13 AM (Merged)
Tiny
DEEB
  • MEMBER
  • 3 POSTS
  • 2002 DODGE RAM
  • 25,000 MILES
Brake pedal fades, no lights on the dash. Replaced OE master cylinder twice Dealer wants to replace abs controller. Controller or module. Can ABS cause brake fade. I have checked on vacuum leaks no external leaks. Can ABS cause brake fade without setting lights on dash?
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Saturday, February 27th, 2021 AT 11:14 AM (Merged)

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