Hi,
Chances are the problem is related to what is called a mode door actuator. The mode door is what directs air flow. Often times, you will hear a ticking or clicking sound from them when they fail. There is a plastic gear in them and the teeth can break preventing from fully functioning.
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What I suggest is to remove and inspect it. See if it moves when you switch air flow direction. If you find it is bad, here are the directions for replacement. The attached pics correlate with the directions.
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1997 Chevy Truck K 1500 Truck 4WD V8-5.7L VIN R
Mode Actuator
Vehicle Heating and Air Conditioning Air Door Actuator / Motor Service and Repair Procedures With Air Conditioner Only Mode Actuator
MODE ACTUATOR
Mode Actuator Location
Pic 1
Mode Actuator Replacement
Pic 2
Remove or Disconnect
1. Negative battery cable.
2. Electrical connector.
3. Screws.
4. Adjuster links from control lever.
5. Mode actuator.
Adjust
A. Electrical connector to the actuator.
B. Turn the ignition key to the run position and let the actuator position itself.
C. Turn off the ignition key.
D. Remove the actuator from the electrical connection.
Install or Connect
1. Mode actuator.
2. Screws.
3. Adjuster links to control lever.
4. Electrical connector.
5. Negative battery cable.
- Check circuit operation.
Let me know if this helps or if you have other questions.
Take care,
Joe
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Friday, April 30th, 2021 AT 11:27 AM
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