A/C Compressor clutch not engaging

Tiny
JP487
  • MEMBER
  • 2010 TOYOTA COROLLA
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 70,000 MILES
I was driving with the A/C on cold. The air coming out of the vents became warm very quickly. Fan still blows, but no cold air. I checked the refrigerant pressure myself and it appears okay. I never heard a screeching sound. I can't get to the compressor clutch to see if it's locked up (too tight a fit and I don't have lots of tools). I took the car to the local Toyota dealer this morning. If they call with a diagnosis that I need a new compressor (expensive job), should I believe them? Does this sound more like an electrical problem (fuse, relay, pressure switch)? If so, I tried to find information online about how to check for electrical problems for my car and couldn't find any. Would a diagnostic tool to read error codes be able to help in this situation? Thanks, Jim
Monday, June 27th, 2022 AT 9:54 AM

12 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,758 POSTS
Hi Jim,

When you checked the pressure, what was the pressure as well as the outside temperature when you checked?

As far as the compressor is concerned, anything is possible. However, if it locked up, the belt would have been making a lot of noise.

Keep in mind, it could be several things. For example, it could be a fuse or the compressor relay. Also, was it properly cooling or was it cooling but weak? If the pressure had gotten low enough, it would have shut it down.

Let me know what they tell you. We can confirm what you are told. Also, take a look through this link. You may find it of interest.

https://www.2carpros.com/articles/car-air-conditioner-not-working-or-is-weak

I will watch for your reply.

Take care,

Joe
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Monday, June 27th, 2022 AT 9:08 PM
Tiny
JP487
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Hi Joe,

Thanks for the reply to my question. I picked up the car today. The dealership gave me a quote to replace the compressor and the dryer. When I took the car in yesterday and told the guy "the A/C isn't working and the compressor clutch isn't kicking in", he immediately said, "Sounds like you need a new compressor." So, I think he already knew what he was hoping to sell me.

I checked static pressure again after letting the car sit for a couple of hours in my driveway. 82 psig at 86 deg. F. Ambient.

I purchased a cheap code reader at Walmart. Started the car, plugged it in... No codes read. Turned on the A/C... No codes read. Scrolled down and found "A/C Refrig Mon N/A".

Any thoughts on what I should do next will be appreciated.

-Jim
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Tuesday, June 28th, 2022 AT 9:51 AM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Have you checked to make sure the fuses are good and the relay? If you go to the compressor, there should be a white wire with a black tracer which is ground, and there should be a light green wire which should have 12v when the system is on.

Are you able to check if that light green wire is getting power? If it is, confirm there is continuity to ground on the white/black wire.

Let me know. Also, let me know which 4cyl engine you have and if the system is automatic climate control or manual.

Take care,

Joe
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Tuesday, June 28th, 2022 AT 2:02 PM
Tiny
JP487
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I checked the fuses in the box under the hood. All okay. I have to do some reading on how to check relays. I have not looked at the fuse box inside the car yet.

Attached is a picture of the diagram on the underside of the fuse box under the hood. I'm not familiar with some of the abbreviations there, so do you see anything that would be related to the AC system there? Or should I be looking at the fuse box inside the car located under and to the left of the steering wheel? Or both?

I'll get under the car to check for voltage and continuity at the compressor soon. I don't have a garage and we're supposed to get a good dose of rain tomorrow, so this activity may be delayed.

The engine is a 4-cylinder 2ZR-FE model. The climate control is manual.

Thanks again for your help.
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Wednesday, June 29th, 2022 AT 5:20 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,758 POSTS
Hi,

I'm not seeing anything there. As far as testing a relay, here is a link that explains how it's done.

https://www.2carpros.com/articles/how-to-check-an-electrical-relay-and-wiring-control-circuit

Interestingly, the relay and fuses are in the vehicle. See pic 1 below. Note: It says htr fuse, but that also powers the ac switch. Battery voltage to the compressor is then provided via the AC amplifier.

Let me know what you find.

Joe

See pic below.
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Wednesday, June 29th, 2022 AT 11:10 PM
Tiny
JP487
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There is continuity on the ground wire to the compressor. No power in the power wire to the compressor until the A/C is turned on, then there is 12 volts. The fan in the engine compartment started running as soon as I reconnected the wiring to the compressor. Does this mean there's no need to go any further to check fuses and relays?

Joe, this loss of AC happened a month or two ago. It's a spare car, so I've been tardy in doing anything about it. I'm remembering now that one day on a trip to town, as I was stopping the car at the end of our street before making a turn, just as I put my foot on the brakes, I heard a screeching sound. My thought at the time was that the noise was connected to the brakes. I thought at the time it sounded like brakes pads on wet metal. What I don't remember is if that was the same day the AC stopped blowing cold. If it was the same day, then it would have been about 10 minutes later that the AC stopped blowing cold. If that screeching sound was in fact the compressor locking up, could it have taken 10 minutes or so before the air started blowing hot? It seems to me if the compressor locks up, the air inside the cabin would start blowing hot almost immediately. I'm thinking I need to try to figure out a way to see if the clutch plate on the compressor will turn at all. What do you think?

Thanks,
Jim
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Thursday, June 30th, 2022 AT 8:21 AM
Tiny
JP487
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On second thought, I guess it does make sense that if the compressor locks up it could take 10 or 15 minutes for the liquid refrigerant to entirely bleed through the metering device. I don't recall, but it makes sense now that I think more about it, that the cold air would have gradually warmed as the refrigerant pressures stabilized between high and low sides. Am I right? -Jim
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Thursday, June 30th, 2022 AT 10:43 AM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,758 POSTS
Jim,

You are correct. Also, you have power to the compressor, so no more testing fuses. We need to know if the compressor engages when the A/C is turned on.

You should be able to hear it click in when the system is turned on. If it doesn't turn on and the belt doesn't start making noise (indicating the compressor isn't locked) chances, are it is just low on Freon. Have you tried adding Freon? If you have and still there is no change, the clutch on the compressor may be the issue. If it has power, the system is charged, and there is ground, that is the likely cause.

Let me know.

Joe
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Thursday, June 30th, 2022 AT 7:56 PM
Tiny
JP487
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Hi Joe,

As checked a couple days ago, the static pressure of the refrigerant was 82 psig at 86 deg. F. Ambient. From what I've read, that is well within the normal range.

When I turn on the A/C, I don't hear a clicking sound. The serpentine belt turns freely with no squeaking noises.

I've learned that a malfunctioning low-pressure switch can cause the clutch to not engage at all. In the engine compartment I found the high-pressure switch on the liquid line, but I do not see a low-pressure switch on the vapor side. I found the drier attached to the condenser coil and learned that it holds a desiccant bag. Isn't there supposed to be an accumulator on the suction side? If so, I don't see it in the engine compartment. Could the accumulator be on the passenger side of the firewall with a low-pressure switch coming off the accumulator? I've looked for this information online and haven't found it yet. Can you help me find the location of the low-pressure switch?

Thanks,
Jim
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Friday, July 1st, 2022 AT 12:47 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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I believe there is only one pressure sensor if I recall on this vehicle. I attached a pic below.

Is that the one you are referring to?

Also, if you are getting power to the compressor and it has ground, something there has failed. Some of these don't have a traditional clutch, instead, there is a clutch solenoid that actuates the system.

Here is what I suggest. We need to scan the can-bus to identify codes. CAN stands for controller area network. Basically, all the modules are tied together via a few wires which allows them to communicate. This type of scan will provide codes regardless of the module storing them

Here is a link explaining how it is done:

https://www.2carpros.com/articles/can-scan-controller-area-network-easy

I feel this will help identify where the failure has occurred.

Let me know if this is something you can have done.

Take care,

Joe

See pic below.
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Friday, July 1st, 2022 AT 9:48 PM
Tiny
JP487
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Hi Joe,

A neighbor told me yesterday about a local one-man shop that he's had good luck with a number of times and that this mechanic should have the diagnostic equipment needed. That said, I'm not ready to go to that step just yet.

I stumbled across some new information last night. It turns out that my car is equipped with a clutch less direct drive variable displacement compressor. So sorry for taking you on a wild goose chase trying to figure out why my phantom compressor clutch wouldn't engage. Now I know that the round plate on the front side of the compressor in my car is not a clutch, but a safety feature to disengage the compressor from the serpentine pulley in the event of a failure of the compressor. I was able to get a couple fingers on that round plate and it spins freely. I wasn't able to see any sort of mechanical connector between that round plate and the pulley, so I'm thinking it must be a shear pin(s) that were broken. I'm going to get the refrigerant removed so that I can remove the compressor myself, then take it apart to see if it in fact suffered a catastrophic failure. It will be fun for me to learn, and it may end up saving me a lot of money.

This project isn't a #1 priority for me, so it may be a while before I get this done. As soon as I have made some progress, I'll report back.

Regards,
Jim
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Monday, July 4th, 2022 AT 5:25 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
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Hi,

I like your theory. If possible, let me know what you find. I am interested in knowing.

Take care and good luck.

Joe
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Monday, July 4th, 2022 AT 10:27 PM

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