I have rebuilt two alternators and bought a new one. All three have the same problem(Denso 160 amp presently in the PU, Bosch 130 amp and TYC 130 amp). I think I have ruled out the alternator as the problem. The situation is at start up the alternator reads 14.45v. As I drive the PU throughout the day the voltage starts dropping slowly 14.4, 14.3 14.2.13.9v. Steady voltage is wanted. 14.7 to 13.7v about the limit range. I am going to list what has been tested.
- Battery keeps the charge after couple of hours sitting with everything off on the PU is 12.67v. PU starts with no problem. A night of sitting the battery was reading 12.4v in the morning. After testing parasitic mA drain, found out about fuse 51 drawing 1000 mA! I pull the fuse to stop the drain. This a factory set up to keep radio, in cabs lights and bells and whistles ready. Poor design. I thought this would help my situation to no avail. This why the 12.4v read on the battery.
- At idle, Alternator +B post and positive battery post read the same 14.12v.
- At idle, negative side to alternator frame(gnd) 14.12v. Same as the +B read.
- Cleaned all (3) ground connections which lead from the negative battery terminal.
- Checked all negative and positive wires from alternator to battery.
- Engine at 1500 rpm and everything turned on lights, AC, mirror heaters, radio etc. Measured the positive side of the alternator at 95 mV and negative side 106 mV.
- Checking for parasitic drain (mA), isolated the 1.0 amp drain the PU had about 20 mA drain read.
Wednesday, June 23rd, 2021 AT 6:58 PM
(Merged)