Ignition coil?

Tiny
MRPIE
  • MEMBER
  • 2004 CHEVROLET CAVALIER
  • 12,500 MILES
2004 chev cavalier with 2.2 burnt out 2 control modules in 3 days. Then I replaced coil pack plugs and wires. Had same problem 3 years ago, but the module I put in lasted until 3 days ago. Any ideas why this went thru 2 in the last few days?
Wednesday, December 28th, 2011 AT 8:07 PM

17 Replies

Tiny
RIVERMIKERAT
  • MECHANIC
  • 6,110 POSTS
THis happens when the coil housing needs to be replaced here is a guide to help walk you through the job in the diagrams below. Please run down these guides and report back.
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Wednesday, December 28th, 2011 AT 8:35 PM
Tiny
STORKIE
  • MEMBER
  • 4 POSTS
  • 2004 CHEVROLET CAVALIER
Other Category problem
2004 Chevy Cavalier V6 Two Wheel Drive Automatic 88000 miles

I have 2004 Chevy Cav 4 cyl had a major miss and found the coil pack to be bad, I replaced the coil pack and it solved the problem now 2 weeks later acting the same way, I did notice a lot of black soot on 2 of the cylinders what could cause the coil pack to goo bad that quickly?
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
BMRFIXIT
  • MECHANIC
  • 19,053 POSTS
Did you check if it’s the same cylinder that misfiring
What are you getting for codes
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
STORKIE
  • MEMBER
  • 4 POSTS
Yes it is the same 2 that are missfiring--the codes are showing random misfire and show bad coil pack it is hard for me to believe that 2 coil packs going bad in 2 weeks don't know what would cause it
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
BMRFIXIT
  • MECHANIC
  • 19,053 POSTS
It’s very rear to see that

Did you use used parts +

Check the module
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
STORKIE
  • MEMBER
  • 4 POSTS
The parts were used a module came with it. But even so its hard for me to believe 2 coil packs going bad in the space of only 2 weeks I just thought maybe there was something causing the coils to go bad before I wasted more money on another coil pack
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
BMRFIXIT
  • MECHANIC
  • 19,053 POSTS
THIS IS A 50 /50 chance you take with used parts
very uncommon but !
Dont they give you at less a month warr!
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
STORKIE
  • MEMBER
  • 4 POSTS
Unforutanetly it was bought at a junk yard--48 hr return only
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
1LIFE
  • MEMBER
  • 2 POSTS
  • 1998 CHEVROLET CAVALIER
  • 136,151 MILES
I replaced coil and pack, plugs and wires on 98 cavalier. It still misfires so bad it dont want to start. At first I drove it while it was running hot and it started misfiring real bad. THat made it blow the head gasket and warp the head. I fixed that and it still misfired really bad.
I replaced coil and pack, plugs and wires. But it still misfires and it is getting spark.
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
HMAC300
  • MECHANIC
  • 48,601 POSTS
Scan for codes and check fuel pressure it should be 41-47 for a 2.2 L. That can cause a misfire.
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
1LIFE
  • MEMBER
  • 2 POSTS
Scan just says random misfire. Have not checked fuel pressure yet. Will do
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
DB68CHRIS
  • MEMBER
  • 1 POST
  • 1992 CHEVROLET CAVALIER
  • 2.2L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 192,000 MILES
How to replace ignition coil?
Replaced two ignition coils, now I don't even have spark from plug wire to spark plug.
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good morning,

Below is the procedure for replacing the coils.

https://www.2carpros.com/articles/how-to-test-an-ignition-system

When replacing or even suspecting a bad ignition coil, we always replace the module as that is the primary reason for the coil failures. If you only do the coils, the module will either cause them to fail or the module itself will fail to try to make them work.

Roy

REMOVAL

1. Disconnect negative battery cable.
2. Disconnect DIS electrical connectors.
3. Disconnect spark plug wires. (Note proper relationship of wires to coils).
4. Remove DIS assembly to block bolts (3).
5. Remove DIS assembly from engine.

INSTALLATION

1. Install DIS assembly to engine.
2. Install DIS assembly to block bolts (3). Torque to 20-30 N-m (15-22 lbs ft).
3. Connect spark plug wires to proper coils.
4. Connect DIS electrical connectors.
5. Connect negative battery cable.
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
CSL24
  • MEMBER
  • 1 POST
  • 1989 CHEVROLET CAVALIER
  • 6 CYL
  • FWD
  • AUTOMATIC
  • 90,000 MILES
Hello, Can a bad ignition coil cause a short in the ignition module. I replaced the Ignition Module before replacing the coil pack. I believe now that a bad coil pack caused the short in the module it self. Any help please. TY
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
HOPSING420
  • MEMBER
  • 25 POSTS
Absolutely if the insulation burns off the windings then the resistance decreases allowing more amperage to flow through the coil which in turn causes more amps to flow through module causing heat and burning it out check the resistance of each coil both primary(the positive and ground connections) the secondary (primary to spark tower) and for a short to housing, coils burn out either from heat caused by bad placement by gm or because of high resistance through plug wire check resistance of plug wire about 2k ohms per foot is normal check plugs or if module is stuck in ground posistion it will burn out coil too make sure to use the lithium or silicone grease on the back of module to allow heat dissapation good luck and if you don't have the specs just measure all the coils and as long as resistance is like within ten percent you should be ok
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
HOPSING420
  • MEMBER
  • 25 POSTS
Absolutely if the insulation burns off the windings then the resistance decreases allowing more amperage to flow through the coil which in turn causes more amps to flow through module causing heat and burning it out check the resistance of each coil both primary(the positive and ground connections) the secondary (primary to spark tower) and for a short to housing, coils burn out either from heat caused by bad placement by gm or because of high resistance through plug wire check resistance of plug wire about 2k ohms per foot is normal check plugs or if module is stuck in ground posistion it will burn out coil too make sure to use the lithium or silicone grease on the back of module to allow heat dissapation good luck and if you don't have the specs just measure all the coils and as long as resistance is like within ten percent you should be ok
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)
Tiny
HOPSING420
  • MEMBER
  • 25 POSTS
Absolutely if the insulation burns off the windings then the resistance decreases allowing more amperage to flow through the coil which in turn causes more amps to flow through module causing heat and burning it out check the resistance of each coil both primary(the positive and ground connections) the secondary (primary to spark tower) and for a short to housing, coils burn out either from heat caused by bad placement by gm or because of high resistance through plug wire check resistance of plug wire about 2k ohms per foot is normal check plugs or if module is stuck in ground posistion it will burn out coil too make sure to use the lithium or silicone grease on the back of module to allow heat dissapation good luck and if you don't have the specs just measure all the coils and as long as resistance is like within ten percent you should be ok
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Wednesday, October 14th, 2020 AT 2:25 PM (Merged)

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