2001 Ford Focus Brakes

Tiny
KENJOB
  • MEMBER
  • 2001 FORD FOCUS
  • 2.0L
  • 4 CYL
  • FWD
  • MANUAL
  • 50,000 MILES
While bleeding sometimes is normal. Fluid and/or air comes out and the pedal goes to the floor, but sometimes nothing comes out and the pedal does not move. The bladders are unblocked (and new). What is wrong?
Monday, October 12th, 2015 AT 10:05 AM

1 Reply

Tiny
CARADIODOC
  • MECHANIC
  • 33,916 POSTS
Whether you're bleeding with a helper or surprised by a sudden leak, pushing the brake pedal to the floor will usually damage the master cylinder. Crud and corrosion build up in the lower halves of the bores where the pistons don't normally travel. Running the pistons all the way down tears the rubber lip seals on that crud. Chunks can break off and intermittently block the fluid ports, and the torn seals will cause a low or slowly-sinking pedal. Torn seals won't push any brake fluid out either.

To prevent this, I only use gravity-bleeding. If you have to resort to pedal-bleeding, never push the pedal more than halfway to the floor. The exception is if the master cylinder is less than about a year old because it will not have developed that corrosion yet.
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Monday, March 15th, 2021 AT 7:22 PM

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