20 amp ASD (ECM) fuse blows when key is turned on

Tiny
MWMIKEYY
  • MEMBER
  • 2003 CHRYSLER SEBRING
  • 3.0L
  • V6
  • 2WD
  • AUTOMATIC
  • 135,000 MILES
I was reading your answer about this. The ASD fuse blows when the key is turned on. The car is an LXi model two door coupe. In your answer you spoke of a wiring diagram. It would be great if I had some information like that so I can help my son fix this car.
Tuesday, February 13th, 2018 AT 9:10 AM

3 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,916 POSTS
First check for a wiring harness for the oxygen sensors that fell down onto hot exhaust parts.

A simple trick to finding a short is to replace the blown fuse with a pair of spade terminals, then use small jumper wires to connect them to a twelve volt light bulb. A brake light bulb works well. When the circuit is live and the short is present, the bulb will be full brightness and hot so be sure it is not laying on the carpet or against a plastic door panel. Now you can unplug electrical connectors and move things around to see what makes the short go away. When it does, the bulb will get dim or go out.

There is a clinker with this circuit. The automatic shutdown, (ASD) relay only turns on for one second when you turn on the ignition switch. That is enough time for the fuse to blow, but not enough time to diagnose anything with the light bulb in place of that fuse. The ASD relay turns on again during engine rotation, (cranking or running), and it is not practical to crank the engine for very long. The perfect solution instead is to install a new fuse, then use the test bulb in place of the relay. The ignition switch does not even have to be on. This will power up the circuit without having to crank the engine, and the bulb will still be in the circuit to limit current to a safe value. Put the test light's terminals in the relay socket's terminals 30 and 87. The bulb should be bright. Now move wiring harnesses around and unplug things to see what makes the light go out or dim.

Items fed by the ASD relay include the ignition coil, injectors, alternator field, oxygen sensor heaters, and some emissions system valves. On other models the fuel pump or pump relay is also on that circuit, but as I recall, your fuel pump relay is on its own circuit.
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Tuesday, February 13th, 2018 AT 5:38 PM
Tiny
MWMIKEYY
  • MEMBER
  • 3 POSTS
Thanks for reply. I got it fixed. It was the connector at the fuel pump. One of the wires was pulled out of the connector. It was the "blue" wire. It was contacting the inspection cover under the seat. It was disconnected from the pump and shorting to ground. I simply reinstalled the wire in the connector replaced the fuse and the problem was gone. It goes to show that a good visual inspection of the system components can resolve many problems without ever running tests.
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Thursday, February 15th, 2018 AT 12:53 PM
Tiny
CARADIODOC
  • MECHANIC
  • 33,916 POSTS
Dandy. Happy to hear you solved it. Someone must have worked in the area previously. That is not an easy thing to spot unless the pump is easily visible on the side of the tank. Most are hidden on top where they are hard to get to. Please come back and see us again.
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Thursday, February 15th, 2018 AT 3:58 PM

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