Good morning,
This sounds like the blend door actuator motor that is failing. The gears inside the blend door are stripped causing that noise.
https://www.2carpros.com/articles/replace-blend-door-motor
I attached a picture and the procedure for you.
Roy
REMOVAL
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1. If equipped, remove the floor duct panel.
Remove the two plastic push pins (one each side) and release the expander clip.
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2. Remove the RH instrument panel brace.
1. Remove the lower nut.
2. Remove the upper bolt.
3. Remove the brace.
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3. Remove the LH instrument panel lower nut and position brace aside.
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4. Remove the floor duct.
1. Remove the two screws (one each side).
2. Remove the floor duct.
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5. Remove the electronic actuator.
1. Disconnect the electronic actuator electrical connector.
2. Remove the three actuator screws.
3. Pull down to release the actuator shaft and remove the electronic actuator.
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Wednesday, October 14th, 2020 AT 8:11 AM