Xenon bulb replacement

Tiny
BDUDDY
  • MEMBER
  • 2004 VOLVO S80
  • 4 CYL
  • FWD
  • AUTOMATIC
  • 62,000 MILES
Passenger side bulb is blown purchased a replacement the owners manual doesn't have details on replacing this light. Need assistance
Sunday, March 8th, 2009 AT 3:02 PM

3 Replies

Tiny
JIS001
  • MECHANIC
  • 3,411 POSTS
You need to follow the instructions, there is an electrical shock hazard when changing these.
Headlamp bulb (Xenon)

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Preparatory work

Safety rules

Warning! Always disconnect the headlight connector and remove the headlight from the vehicle before carrying out work on Bi-Xenon headlights. There is high voltage and a risk of explosion. Allow the light to cool. Always use protective goggles and gloves when replacing the light.

The glass body of the Bi-Xenon-lamp is filled with different gases and metal vapors which are under high pressure. Never touch the glass body of the lamp. Only touch the lamp at the socket. Remove any finger prints from the glass using a clean cloth and alcohol. The lamp must only be used in enclosed headlamps. The replaced Bi-Xenon lamp must be treated as hazardous waste and must be sent for recycling.

Removal

Removing headlamp
Remove the headlight. See: Headlamp > Removal and Replacement > Headlamps

Removing bulbs
Warning! Wear protective goggles and protective gloves.

Remove:
- the cover
- the connector
- the ignition module
- the bulb holder
- the lamp.

Installation

Installing bulb

Install:
- the lamp
- the bulb holder
- the ignition module
- the connector
- the cover.

Installing the headlamp
Install the headlight. See: Headlamp > Removal and Replacement > Headlamps

Finishing

Function test
Test the function.

There is a picture attached below to help you
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Monday, April 6th, 2009 AT 1:03 AM
Tiny
PATANTIA
  • MEMBER
  • 1 POST
  • 2002 VOLVO S80
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 85,700 MILES
The lowbeam headlight bulb is burnt out. I have got the replacement bulb; but I have a problem tring to replace the bulb.
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Tuesday, December 4th, 2018 AT 5:39 PM (Merged)
Tiny
JIS001
  • MECHANIC
  • 3,411 POSTS
Do you have Bi-Xenon lights or regular headlight bulb?Also which side is it? Right or left?
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Tuesday, December 4th, 2018 AT 5:39 PM (Merged)

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