Try adjusting the valves? I know there is an adjustment for the idle on the carb. On mine there is a hex key holding the throttle cable to the carb, when you step on the gas it pulls down opening up the intake on the carb. There is a screw somewhere in there that you can loosen or tighten to increase or decrease the idle speed.
If that does not help, adjusting the timing might help, the distributor might have moved during the rebuild, or the clamp could be loose.
Most VW specialty shops can fix these problems in less than an hour, I suggest using one if nothing helps. Thesamba has a list of places in any area that can help on their website, www. Thesamba. Com
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Monday, August 9th, 2010 AT 5:11 AM