Transmission cooling lines will not go into replacement radiator?

Tiny
CJDURAN515
  • MEMBER
  • 2001 MERCEDES BENZ C320
  • 3.2L
  • V6
  • 2WD
  • AUTOMATIC
  • 155,400 MILES
The car was in a fender bender which resulted in the ac condenser and the radiator needing to be replaced I did so, everything was going just fine but when I got to the cooling lines they will not go in, I've tried just about everything I can think of but no dice. Should I replace the line or is there some sort of clamp to mate the two?
Monday, August 22nd, 2022 AT 11:18 AM

7 Replies

Tiny
STEVE W.
  • MECHANIC
  • 13,443 POSTS
Okay, the OE lines on this are the push in quick connects, correct? I assume they will not push in and clip into place with the retainers blocking them. On most of the aftermarket units you can access the clip using a thin screwdriver on the outside of the fitting to remove the clip. Will the clip out check the inner bore of the fitting for any damage or burrs. Now apply a bit of transmission fluid to the o-ring and line it up square and push in. Once you have it started in the bore you can usually seat it fully. Then install the clip you removed to retain it.
The clips normally look similar to the images attached.
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Monday, August 22nd, 2022 AT 11:39 AM
Tiny
CJDURAN515
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I have tried all recommendations but it still just won’t budge the clip is out and it’s almost as though the lines are too wide to fit, could that be a thing. It feels and seems as though something solid is stopping it could I have warped the line? Funny thing about that neither line (upper or lower want to push in) It’s the right radiator could the measurements be off or am I just not putting enough into pushing this thing?
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Wednesday, August 24th, 2022 AT 12:01 PM
Tiny
CJDURAN515
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Is there an adapter or some type of connector to help with this? Something like the picture below? Or would it not connect from the end of the cooler line into the radiator inlet?
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Wednesday, August 24th, 2022 AT 12:04 PM
Tiny
STEVE W.
  • MECHANIC
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The lines should just push in, it's possible they put the wrong fittings on the radiator, do you still have the old one? Maybe measure both to see if they are wrong or if you can swap them over to make it work. There are a lot of different sizes of tubing but the most common thing would be if they installed an SAE sized connector when the Benz uses metric.
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Wednesday, August 24th, 2022 AT 3:35 PM
Tiny
CJDURAN515
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I do still have the old one. Tell me more about this swapping the fittings process.
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Wednesday, August 24th, 2022 AT 4:26 PM
Tiny
STEVE W.
  • MECHANIC
  • 13,443 POSTS
Look the old and new units over. Some can be swapped while others are assembled so that the fitting holds the cooler in the end tank, on those you cannot swap the fittings. It also depends on who made the replacement. There are a lot of companies that make the fittings, and some are not interchangeable. Can take a close picture of both of the fittings and the end of the line, then post them on here. I can likely tell you if they can be swapped.
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Wednesday, August 24th, 2022 AT 9:10 PM

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