THERMOSTAT REPLACEMENT (RPOS LZE/LZ4/LZ9) Removal Procedure Fig. 72: Identifying Radiator Outlet Hose Clamp & Thermostat Housing
1. Drain the cooling system. Refer to Draining and Filling Cooling System (LS4 Static Fill) or Draining and Filling Cooling System (LZE, LZ4, LZ9 Static Fill) or Draining and Filling Cooling System (9C1, 9C3 Static Fill) or Draining and Filling Cooling System (LS4 GE 47716 Fill) or Draining and Filling Cooling System (LZE, LZ4, LZ9, 9C1, 9C3 GE 4771 Fill) .
2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement or Air Cleaner Outlet Duct Replacement .
3. Reposition the radiator outlet hose clamp at the thermostat housing.
4. Remove the radiator outlet hose from the thermostat housing (3.5L shown, 3.9L similar). Fig. 73: Identifying Thermostat Housing Bolt/Stud
5. Remove the thermostat housing bolt/stud.
6. Remove the thermostat housing and gasket.
7. Remove the thermostat.
8. Clean the gasket surfaces. Installation Procedure Fig. 74: Identifying Thermostat Housing Bolt/Stud
1. Install a NEW thermostat.
2. Position a NEW gasket and the thermostat housing to the engine block.
3. Install the thermostat housing bolt/stud. Tighten: Tighten the bolt/stud to 25 N.m (18 lb ft). Fig. 75: Identifying Radiator Outlet Hose Clamp & Thermostat Housing
4. Install the radiator outlet hose to the thermostat housing (3.5L shown, 3.9L similar)
5. Position the radiator outlet hose clamp at the thermostat housing.
6. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement or Air NOTE: Refer to FASTENER NOTICE .Cleaner Outlet Duct Replacement .
7. Fill the cooling system. Refer to Draining and Filling Cooling System (LS4 Static Fill) or Draining and Filling Cooling System (LZE, LZ4, LZ9 Static Fill) or Draining and Filling Cooling System (9C1, 9C3 Static Fill) or Draining and Filling Cooling System (LS4 GE 47716 Fill) or Draining and Filling Cooling System (LZE, LZ4, LZ9, 9C1, 9C3 GE 4771 Fill) .
8. Inspect the system for leaks.
Shouldnt take much more than 1 hour.
Tuesday, June 8th, 2021 AT 10:16 AM
(Merged)