Temperature sensor connector wire, how to replace it?

2008 AUDI A4
104,000 MILES • 2.0L • 4 CYL
Avatar
BELINDAKK
  • MEMBER
  • 1 POST
Hello,
Temperature sensor connector wire is worn and broken and too short to reconnect to the main wire system, how to repair this short wire issue? Please advise.
Aug 8, 2023 at 9:02 AM
Advertisement
Avatar
JACOBANDNICKOLAS
  • Experienced Mechanic
  • 110,236 POSTS
Hi,

If the wire is too short, the only thing you can do is cut it and then add wire to it. When you do this, make sure the new wire that is added is soldered and use heat-shrink to insulate the new joint.

I attached two pics below. Pic 1 simply shows two wires that are soldered together. Pic 2 shows heat-shrink before and after installation. Note: Before you solder the wire, make sure to slide the heat-shrink on to the wire.

Let me know if this is something you are comfortable doing.

Let me know.,

Take care,

joe

See pics below.

Aug 8, 2023 at 4:36 PM
Join 2CarPros for free, one of the most advanced car repair communities on the internet. From first-time drivers to seasoned mechanics, everyone is welcome to reply, share details, and get better answers. You can add a temporary image or video first; uploads are limited to 20 MB.
Ask a Free Question
Repair Safety Notice: This information is for general instructional purposes only. Vehicle repair can be dangerous. Verify all information, follow manufacturer service procedures, use proper tools and safety equipment, and consult a qualified repair shop when needed.