Front CV axle replacement instructions needed

Tiny
STARSHA
  • MEMBER
  • 2003 SATURN ION
  • 2.2L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 149,000 MILES
Hi, if possible I need step by step directions on how replace the front CV axle on a the car listed above ION 2 model. Thank you.
Sunday, February 3rd, 2019 AT 2:36 PM

1 Reply

Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good evening,

You will need some special tools for this procedure.

Below is the step by step for you.

Roy

Front Wheel Drive Shaft Replacement
- Tools Required
- SA9173G Slide Hammer
- J 45341 Rear Wheel Drive Shaft Removal Tool
- SA91112T Axle Seal Protector

Removal Procedure

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1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Remove the tire and wheel assembly.
3. Disconnect the stabilizer link.
4. Remove the wheel drive shaft nut. Insert a drift (1) or a flat-bladed tool into the caliper and the rotor to prevent the rotor from turning.
5. Carefully loosen the wheel drive shaft splines from the wheel bearing/hub assembly using a wood block and a hammer. The nut can be partially reinstalled to protect the threads.
6. Disconnect the outer tie rod assembly from the steering knuckle. Do NOT loosen the tie rod adjustment jamb nut.

Important: Be sure that the wheel speed sensor wiring harness is repositioned away from the ball joint after disconnecting the electrical connector from the sensor.

7. Disconnect the electrical connector from the wheel speed sensor, if equipped, and reposition the wiring harness away from the ball joint.
8. Disconnect the ball joint from the steering knuckle.
9. Separate the wheel drive shaft from the wheel bearing/hub assembly, then support the shaft assembly.

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10. Assemble the J 45341 and the SA9173G to the wheel drive shaft inner tripot housing assembly.
11. Using the J 45341 and the SA9173G, separate the wheel drive shaft from the transaxle, then remove the shaft assembly.
12. Inspect the transaxle output shaft seal for damage and/or contamination and replace if necessary.
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Sunday, February 3rd, 2019 AT 3:50 PM

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